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Home >> Pontiac >> 2005 >> Grand Prix Base >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 3.8L - Introduction >> Repair Instructions >> Exhaust Gas Recirculation (EGR) Outlet Pipe Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: EGR Outlet Pipe & Lower Intake Manifold
    GM911030Courtesy of GENERAL MOTORS CORP.
  1. Install the EGR valve outlet pipe (1).
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the EGR outlet pipe bolt (2) to the intake manifold.

    Tighten:  Tighten the bolt to 25 N.m (18 lb ft).

  4. Install the EGR outlet pipe nut (3) to the EGR valve inlet adapter pipe.

    Tighten:  Tighten the nut to 25 N.m (18 lb ft).

  5. Install the air cleaner intake duct. Refer to Air Cleaner Intake Duct Replacement .