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Home >> Pontiac >> 2005 >> Grand Prix Base >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 3.8L - Introduction >> Repair Instructions >> Filler Tube Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: View Of Fuel Filler Pipe
    GM699550Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel fill pipe.
  2. Fig 2: Fuel Tank Fill Pipe Hose
    GM1554568Courtesy of GENERAL MOTORS CORP.
  3. Connect the vent pipe (1) quick connect fitting to the fuel tank vent pipe (4). Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  4. NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Tighten the fuel fill pipe (2) clamp at the fuel tank fill pipe hose (3).

    Tighten:  Tighten the clamp to 2.5 N.m (22 lb in).

  6. Fig 3: Fill Pipe Bracket
    GM1554565Courtesy of GENERAL MOTORS CORP.
  7. Install the EVAP line (2) to the bracket (3).
  8. Install the fill pipe bracket bolt (4) to the underbody rail.

    Tighten:  Tighten the bolt to 13 N.m (115 lb in).

  9. Lower the vehicle.
  10. Fig 4: Fuel Fill Pipe Screws
    GM1554564Courtesy of GENERAL MOTORS CORP.
  11. Install the fuel fill pipe screws to the fuel filler pocket.

    Tighten:  Tighten the screws to 2.5 N.m (22 lb in).