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Home >> Pontiac >> 2005 >> Grand Prix Base >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 3.8L - Introduction >> Repair Instructions >> Fuel Hose/Pipes Assembly Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: View Of Fuel Feed, EVAP and Fuel Tank Lines
    GM1554561Courtesy of GENERAL MOTORS CORP.
  1. Position the fuel feed line.
  2. Connect the fuel feed (3) and EVAP (4) lines to the fuel tank lines (1, 2). Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
    3. Fig 2: Rear Fuel/Brake Line Retainer
    GM1555277Courtesy of GENERAL MOTORS CORP.
  3. Install the fuel feed line to the retainer.
  4. Close the fuel/brake line retainer (1).
    5. Fig 3: Fuel/Brake Line Retainer Bolts
    GM1555275Courtesy of GENERAL MOTORS CORP.
  5. Install the fuel feed line to the retainer.
    6. NOTE: Refer to Fastener Notice in Cautions and Notices.
  6. Install the fuel/brake line retainer bolts.

    Tighten:  Tighten the bolts to 10 N.m (89 lb in).

    7. Fig 4: Fuel/Brake Line Push In Retainer
    GM1555273Courtesy of GENERAL MOTORS CORP.
  7. Install the fuel feed line to the retainer.
  8. Install the fuel/brake line push in retainer to the underbody.
    9. Fig 5: Fuel/Brake Line Retainer Bolt
    GM1555271Courtesy of GENERAL MOTORS CORP.
  9. Install the fuel feed line to the retainer.
  10. Install the fuel/brake line retainer bolt.

    Tighten:  Tighten the bolt to 10 N.m (89 lb in).

  11. Lower the vehicle.
    12. Fig 6: Fuel/Brake Pipe Retainers
    GM1555269Courtesy of GENERAL MOTORS CORP.
  12. Install the fuel feed line to the fuel/brake pipe retainers (1).
  13. Close the fuel/brake pipe retainers (1).
    14. Fig 7: Fuel Feed Line
    GM1575496Courtesy of GENERAL MOTORS CORP.
  14. Connect the fuel feed line (1) to the fuel rail. Refer to Quick Connect Fitting(s) Service (Metal Collar) .
  15. Position and install the brake master cylinder. Refer to Master Cylinder Replacement .
  16. Install the air cleaner intake duct. Refer to Air Cleaner Intake Duct Replacement .
  17. Install the fuel fill cap.
  18. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (RPOs L26/L32) or Battery Negative Cable Disconnect/Connect Procedure (RPO LS4) .
  19. Perform the following steps to inspect for leaks:
    1. Turn ON the ignition for 2 seconds.
    2. turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition.
    4. Inspect the system for leaks.
  20. Install the fuel injector sight shield. Refer to Fuel Injector Sight Shield Replacement (L26) or Fuel Injector Sight Shield Replacement (L32) .
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