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Home >> Pontiac >> 2005 >> Sunfire Automatic >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 2.2L - Introduction >> Repair Instructions >> Fuel Level Sensor Replacement >> Installation Procedure
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Installation Procedure

    IMPORTANT:
    • Make sure the wires are routed under the fuel level sensor.
    • Make sure the tab locks in place.
    Fig 1: Depressing Fuel Level Sensor Retaining Tab
    GM619296Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel level sensor (1) by sliding the sensor down in the housing.
  2. Fig 2: Depressing Upper Fuel Reservoir Retaining Tabs
    GM619293Courtesy of GENERAL MOTORS CORP.
  3. Slide the upper reservoir into the lower reservoir (2).
  4. Connect the 2 wires into the connector and lock the connector with the retaining clip.
  5. Connect the fuel pump and fuel level sensor electrical connector and lock the connector with the retaining clip.
  6. Install the fuel pump module assembly. Refer to Fuel Pump Module Replacement .