LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Pontiac >> 2005 >> Sunfire Standard >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 2.2L - Introduction >> Repair Instructions >> Fuel Pump Module Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

  1. Install the fuel level sensor to the fuel pump module assembly. Refer to Fuel Level Sensor Replacement 
    Fig 1: View Of Fuel Tank & Sender
    GM14057Courtesy of GENERAL MOTORS CORP.
  2. Install the new seal on the fuel tank (4).
  3. Align the fuel pipes parallel with the mark on the fuel tank.
  4. Slowly apply pressure to the top of the spring loaded sender until the sender aligns flush with the retainer on tank.
  5. IMPORTANT: Be sure that the retaining ring is fully seated within the tab slots.
  6. Install the retaining ring (1) using the J 39765  . Refer to Special Tools .
  7. Connect the wiring harness to the fuel pump module and the FTP sensor.
  8. Install the fuel tank. Refer to Fuel Tank Replacement .