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Home >> Pontiac >> 2010 >> G5 Base, Standard >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 2.2L - Repair Instructions >> Repair Instructions >> Fuel Tank Filler Pipe Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: Fuel Fill Pipe
    GM1636690Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel fill pipe to the vehicle.
    2. Fig 2: Fuel Fill Pipe Hose
    GM1636704Courtesy of GENERAL MOTORS CORP.
  2. Install the fuel fill pipe hose to the fuel tank.
    3. CAUTION: Refer to Fastener Caution .
  3. Tighten the fuel fill pipe hose clamp (2) at the fuel tank to 4.5 N.m (40 lb in).
  4. Connect the fuel tank vent pipe quick connect fittings (1, 3). Refer to Plastic Collar Quick Connect Fitting Service .
    5. Fig 3: Fuel Fill Pipe Lower Bolt
    GM1636691Courtesy of GENERAL MOTORS CORP.
  5. Instal the fuel fill pipe lower bolt and tighten to 10 N.m (89 lb in).
  6. Lower the vehicle.
  7. Install the fuel fill pocket. Refer to Fuel Tank Filler Pipe Housing Replacement .
    8. Fig 4: Fuel Tank Filler Pipe
    GM1637027Courtesy of GENERAL MOTORS CORP.
  8. Install the fuel fill pipe to fill pipe housing bolts and tighten the bolts to 1.5 N.m (13 lb in).
  9. Refill the fuel tank.
  10. Install the fuel fill cap.
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