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Removing and installing fuel pump: Removal

  1. Undo battery terminals and battery holder. Lift battery out by holding strap.
  2. Undo battery support cover (four hexagon nuts, wrench size 13).
  3. Disengage fuel line and disconnect electrical plug connection.
    Fig 1: Disengaging Fuel Line And Disconnecting Electrical Plug Connection
    G03138938Courtesy of PORSCHE OF NORTH AMERICA, INC.
  4. Undo union nut with VW special tool 3217.
    Fig 2: Removing Union Nut With Special Tool
    G03138939Courtesy of PORSCHE OF NORTH AMERICA, INC.
  5. Extract residual fuel.
    NOTE: Observe safety regulations.
  6. Lift fuel gauge and disconnect electrical plug connection and fuel pipes.
    Fig 3: Lifting Fuel Gauge And Disconnecting Electrical Plug Connection And Fuel Pipes
    G03138940Courtesy of PORSCHE OF NORTH AMERICA, INC.
  7. Put on fuel-proof glove, hold the fuel pump fastened to tank floor, turn it to left (approx. 15°, bayonet lock) and remove fuel pump.