Engine Mechanical: Mechanical: Engine

Engine Mechanical
- Technical Data Engine M96/20
  - Engine
- Differences Between BOXSTER 2.5L, 2.7L And BOXSTER S (3.2L) Engines
- Tightening Torques For Engine M96/20 (2.5L), M96/21 (3.2L), M96/22 (2.7L)
- Technical Data For Engines M 96/23 And M 96/24, - As Of My 2003
- Tightening Torques For Engine M96/23 (2.7L), M96/24 (3.2L) - As Of My 2003
Engine, Crankcase
- Removing Engine, M96/20 (2.5L) With Manual Transmission
- Installing Engine, M96/20 (2.5L) With Manual Transmission
- Cleaning Engine (Washing The Engine) - Engine Installed
  - Notes On Washing The Engine
  - How To Wash The Engine
- Disassembling And Assembling Engine
- Disassembling And Assembling Positive Crankcase Ventilation
- Disassembling And Assembling Crankcase Halves, Engine M96/20, M96/21, M96/22
- Removing Engine, M96/20 (2.5L) With TIPTRONIC Transmission
- Installing Engine, M96/20 (2.5L) With TIPTRONIC Transmission
- Removing Engine, M96/21 (3.2L) And M96/22 (2.7L) With Manual Transmission
- Installing Engine, M96/21 (3.2L) And M96/22 (2.7L) With Manual Transmission
- Disassembling And Assembling Engine Carrier
Removing And Installing Drive Belt
- Notes
- Removing Drive Belt
- Installing Drive Belt
Removing And Installing Deflection Rollers For Drive Belt
Removing And Installing TENSIONING Roller For Drive Belt
Removing And Installing Belt TENSIONER
- Engine Installed
  - Tools
- Removing Belt TENSIONER
- Installing Belt TENSIONER
Disassembling And Assembling Belt TENSIONER
Disassembling And Assembling Bearing Housing With Crankshaft
- Tools
  - Notes
  - Assembly Instructions
Removing And Installing Crankshaft
- Removing And Installing Crankcase And Bearing Housing With Crankshaft
  - Removal
Removing And Installing Pistons
- Tools
- Fitting Pistons And Connecting Rods
- Fitting Pistons And Piston Rods In The Crankcase Half Or Bearing Housing Of Cylinder Bank 1 - 3
- Fitting Pistons On Cylinder Bank 4 - 6
Removing And Installing Crankshaft Sealing Ring (Engine Installed)
- Engine Installed (Pulley Side)
  - Tools
- Removing And Installing Crankshaft Sealing Ring - Engine Installed (Pulley Side)
Removing And Installing Crankshaft Sealing Ring - Flywheel Side
- Notes
- Tools
- Removing Crankshaft Sealing Ring
- Installing The Crankshaft Sealing Ring
Removing And Installing Pistons - BOXSTER S
- Engine Type M96/21
- Tools
- Fitting Pistons And Connecting Rods
- Fitting Pistons And Piston Rods In The Crankcase Half Or Bearing Housing Of Cylinder Bank 1 - 3
- Fitting Pistons On Cylinder Bank 4 - 6
Removing And Installing Pistons For Engine Type M96/22 (2.7L)
Checking Piston Wear
Disassembling And Assembling Cylinder Head
- Tools
- Removal
- Assembly
- Fastening Cylinder Heads
Removing And Installing Cylinder Head Cover - Engine Removed - As Of My 2003
- Notes
- Removing Cylinder Head Cover - Cylinder Banks 1 - 3 And 4 - 6
- Installing Cylinder Head Cover - Cylinder Banks 1-3 And 4-6
Removing And Installing Cylinder Heads
- Tools
- Preliminary work
  - Preliminary work for removing cylinder head
- Removing cylinder head
  - Removing cylinder head
- Installing cylinder head
  - Installing cylinder head
- Subsequent work
  - Subsequent work for installing cylinder head
Removing And Installing Valve Stem Seal
Disassembling And Assembling Inlet Camshaft - As Of My 2003
- Notes
- Disassembling Inlet Camshaft
- Assembling Inlet Camshaft
Removing And Installing Camshafts - Up To Model Year 2002
- Notes
- Assembly Instructions
Removing And Installing Camshafts - As Of My 2003
- Notes
- Special Tools
- Preliminary Work
- Allocating The Camshafts M 96/23 (2.7L)
  - Camshafts Of Cylinder Bank 1 - 3
  - Camshafts Of Cylinder Bank 4 - 6
- Allocation Of Camshafts M 96/24 (3.2)
  - Camshafts Of Cylinder Bank 1 - 3
  - Camshafts Of Cylinder Bank 4-6
- Allocation Of Camshaft Adjustment Device On Inlet Camshafts
- Allocation Of Chain TENSIONERS
Removing Camshaft - Engine Removed, As Of My 2003
- Notes
- Removing Camshafts, Cylinder Bank 1 - 3
- Removing Camshafts, Cylinder Bank 4 - 6
Installing Camshaft - Engine Removed - Includes Adjusting Timing, As Of My 2003
- Notes
- Installing Camshafts - Cylinder Bank 4 - 6
- Adjusting Timing, Side 4 - 6
- Installing Camshafts - Cylinder Bank 1 - 3
- Tightening Torques
Removing And Installing Valve Tappets - Engine Installed
- Tools
- Preliminary Work For Valve Tappet Removal
- Removing Valve Tappets Of Cylinder Bank 1 - 3
- Installing Valve Tappets Of Cylinder Bank 1 - 3
- Removing Valve Tappets Of Cylinder Bank 4 - 6
- Installing Valve Tappets Of Cylinder Bank 4 - 6
- Completing Camshafts
Sealing Cover For Camshaft Housing (Cylinder Head Cover)
Checking Guide For Valve Tappets
Removing And Installing Oil Protection Tube - Engine Installed
- Tools
- Removal
- Installation
Removing And Installing Oil Protection Tube - Engine Removed
- Removal
- Installation
Removing And Installing Valve Tappets - Engine Removed
- Tools
- Move Camshafts And Crankshaft To Basic Position
- Removing Valve Tappets Of Cylinder Bank 1 - 3
- Install Valve Tappet
- Removing Valve Tappets Of Cylinder Bank 4 - 6
Removing And Installing Closure Cap For Camshaft Bore - Engine Installed
- Removing Closure Caps At Pulley Side Of Cylinder Head 1 - 3
- Removing Closure Caps At Pulley Side Of Cylinder Head 4 - 6
- Installing Closure Caps At Pulley Side Of Cylinder Head 4 - 6
- Removing Closure Caps At Flywheel Side Of Cylinder Head 1 - 3
- Installing Closure Caps At Flywheel Side Of Cylinder Head 1 - 3
- Removing Closure Caps At Flywheel Side Of Cylinder Head 4 - 6
- Installing Closure Caps At Flywheel Side Of Cylinder Head 4 - 6
Removing And Installing Sealing Ring For Intermediate Shaft
- Notes
- Removing Sealing Ring For Intermediate Shaft
- Installing Sealing Ring For Intermediate Shaft
Removing And Installing Solenoid Hydraulic Valve
- Removal
- Installation
Reworking Cylinder Head
- Notes
- Camshaft Assignment
Removing And Installing Hydraulic Valve For Camshaft Adjustment - Engine Installed, As Of My 2003
- Removing The Hydraulic Valve
- Installing The Hydraulic Valve
- Tightening Torques
Removing And Installing Cylinder Head Covers - Engine Installed, As Of My 2003
- Notes
- Removing Cylinder Head Cover - Cylinder Banks 1 - 3 And 4 - 6 - USA Vehicles
- INSTALLING CYLINDER HEAD COVER - CYLINDER BANKS 1 - 3 AND 4 - 6 - USA vehicles
- Removing And Installing Cylinder Head Covers - Engine Installed - Row Vehicles
- Tightening Torques
Removing And Installing Bearing Cover For Intermediate Shaft - As Of My 2002
- Notes
- Preliminary Work
- Removing Bearing Cover
- Installing Bearing Cover
- Tightening Torques
Wear Of Timing Chains, Sprockets, TENSIONING And Slide Rails
Checking Camshaft Timing - Engine Installed - As Of My 2003
- Notes
- Tightening Torques
Engine, Lubrication
- Recommended Engine Oils
- Removing And Installing Air/Oil Separator
- Assembly Instructions
  - Sealing The Oil Pan
  - Application Of Silicone Bead
- Removing And Installing Oil Pan - Engine Installed
- Removing And Installing Oil Pump With Coolant Guide Housing - Engine Removed
- Removing And Installing Oil Pump Cover - Engine Removed
- Disassembling And Assembling Oil Pump - Engine Removed
- Removing And Installing Oil Extraction Pumps
- Removing And Installing Oil-Water Heat EXCHANGER - Engine Installed
  - Removing Oil-Water Heat EXCHANGER
  - Installing Oil-Water Heat EXCHANGER
- Checking Oil Pressure
Engine, Cooling
- Removing And Installing Coolant Pump
- Removing And Installing Coolant Regulator
- Removing And Installing Coolant Temperature Sensor
  - Removal
  - Installation
- Draining And Filling In Coolant (Includes: Bleeding)
- Check For Coolant Leaks
- Cooling System Cleaned (Oil/Coolant Mixture)