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Home >> Saab >> 2003 >> 9-3 Vector, Automatic >> Repair and Diagnosis >> Engine Performance >> System >> TRIONIC T7 Fuel Control System >> Adjustment-Replacement >> Throttle body >> To fit
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To fit

IMPORTANT: The limp-home solenoid will be activated when the ignition is turned on. The limp-home mechanism must therefore be reset after turning on the ignition.
  1. Fit the lower vacuum hose.
    Fig 1: Illustration For Steps 1-4
    G03576466Courtesy of SAAB-SCANIA OF AMERICA, INC.
  2. Fit the coolant hoses and remove the clamps.
  3. Position the throttle body and screw it on with the 3 retaining screws. Fit a new seal if necessary and lubricate it with a thin coat of vaseline (part no. 30 20 271).
  4. Attach the hose under the limp-home solenoid and fit the clip.
  5. Tighten the 3 throttle body retaining screws.
    Fig 2: Illustration For Steps 5-9
    G03576467Courtesy of SAAB-SCANIA OF AMERICA, INC.
  6. Spray the throttle body 10-pin connector with Kontakt 61 (part no. 30 04 520) and plug it in.
  7. Spray the limp-home solenoid connector with Kontakt 61 (part no. 30 04 520). Plug in the connector and fit the rubber seal.
  8. Fasten the accelerator pedal wire to the throttle body pedal arm.
  9. Attach the hose for the bypass valve.
  10. Fit the cover on the throttle body pedal arm.
    Fig 3: Illustration For Step 10
    G03576468Courtesy of SAAB-SCANIA OF AMERICA, INC.
  11. Fit the turbo delivery pipe complete with bypass pipe and bypass valve.

    Man:  Connect the venturi hose.

    Fig 4: Illustration For Steps 11-13
    G03576469Courtesy of SAAB-SCANIA OF AMERICA, INC.
  12. Start the engine and make sure all the connections are tight. Top up with coolant as necessary.
  13. Fit the top engine cover.

    Tightening torque 10 N.m (7.4 lbf ft) 

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