Section 30 (Convertible)
WARNING: This page is about a different car, the 2001 Saab 9-3. However, it is still accessible from the selected car via links, so may be relevant.
- Adjustment - Replacement
- Adjustment
- Adjustment principles
- Adjustment procedure
- Adjusting the boot lid
- Adjusting the soft top cover
- Adjusting the soft top
- Adjusting the fifth bow lock
- Adjusting the first bow locks
- Adjusting seals
- Adjusting the soft top side cable
- Soft top
- Soft top cover, headlining and rear window
- First bow
- Second bow
- Third bow
- Fourth bow
- Fifth bow
- Control linkage between front and center rails
- Complete side, soft top mechanism
- Soft top cover
- Soft top cover hinges
- Soft top storage
- Swivel cable, soft top cover access flaps
- Trim on soft top rotatable covers
- Hydraulic unit
- Checking/filling oil
- Hydraulic valve
- Wiring harness, hydraulic unit
- Drive clutch, hydraulic unit
- Relay, hydraulic unit
- Oil reservoir, hydraulic unit
- Main cylinder
- Fifth bow cylinder
- Soft top cover drive mechanism
- Shear pin and lock pin, soft top cover drive mechanism
- Fifth bow latch motor
- Fifth bow latch
- Soft top cover latch
- Lock fitting/switch windscreen crossmember
- Microswitch, fifth bow intermediate position
- Microswitch soft top cover latch
- Microswitch fifth bow latch
- Microswitch, soft top storage
- Relay
- Control module
- Rear loudspeaker
- Interior lighting rear seat
- Replacing suspension hook in soft top storage
- Soft top cover foil seal
- Bleeding the hydraulic system
- Fitting extra ground cable between the fifth bow mounting and cylinder
- Improvement measures for door windows, CV
- Adjusting the door and side windows, CV
- Component Location
- Rheostat, instrument lighting (16)
- Motor, driver's electric window lift (164D)
- Motor, passenger's electric window lift (164P)
- Motor, rear left electric window lift (164RL)
- Motor, rear right electric window lift (164RR)
- Switch, electric window lifts/electrically operated sunroof (386)
- Switch, simultaneous window closing (514b)
- SID (541)
- Position sensor, latch fitting windscreen frame left, convertible (561LH)
- Position sensor, latch fitting windscreen frame right, convertible (561RH)
- Microswitch, latch soft top cover left, convertible (562LH)
- Microswitch, open soft top cover, convertible (562o)
- Microswitch, latch soft top cover right, convertible (562RH)
- Microswitch, fifth bow lower, convertible (563d)
- Microswitch, fifth bow middle, convertible (563i)
- Microswitch, fifth bow upper, convertible (563u)
- Microswitch, soft top storage left, convertible (564LH)
- Microswitch, soft top storage right, convertible (564RH)
- Control module, STC, convertible (565)
- Motor latch fifth bow, convertible (569)
- Relay, electric window lift, front left (575a)
- Relay, electric window lift, front right (575b)
- Relay, electric window lift, rear left (575c)
- Relay, electrically operated window lift, RH rear (575d)
- Relay, fifth bow (576)
- Microswitch, main cylinder, soft top raised (577c)
- Microswitch, main cylinder, soft top lowered (577o)
- Microswitch, fifth bow left side ready to latch (578LH)
- Microswitch, fifth bow right ready to latch (578RH)
- Relay, hydraulic pump, convertible (579)
- Relay, hydraulic pump, push, convertible (579a)
- Relay, hydraulic pump, pull, convertible (579b)
- Control module, DICE (628)
- Motor, hydraulic pump, convertible (646)
- Solenoid valve, soft top (647a)
- Solenoid valve, soft top (647b)
- Solenoid valve, soft top (648a)
- Solenoid valve, soft top (648b)
- Connector H2-22
- Connector H3-24
- Connector H3-25
- Connector H6-10
- Connector H10-15
- Connector H27-1
- Connector H27-2
- Connector H27-3
- Connector H27-4
- Connector H33-1
- Connector H33-3
- Crimp J59, dashboard harness
- Crimp J64, dashboard harness
- Crimp J114, rear harness
- Crimp J135, rear wiring
- Crimp J142, rear harness
- Crimp J143, rear harness
- Crimp J144, rear harness
- Crimp J157, rear harness
- Crimp J158, rear harness
- Crimp J159, rear harness
- Crimp J160, rear harness
- Crimp J164, soft-top stowage harness
- Crimp J170, rear harness
- Crimp J171, rear harness
- Crimp J172, rear harness
- Crimp J175, hydraulic harness
- Crimp J176, hydraulic harness
- Crimp J177, hydraulic harness
- Crimp J178, hydraulic harness
- Crimp J179, hydraulic harness
- Grounding point G3
- Grounding point G36 (Convertible)
- Grounding point G39 (Convertible)
- Fault Diagnosis, Fault Codes
- Notes
- DTC B1605: Internal Fault
- DTC B1680: Valve/Relay Bus Fault
- DTC B1807: Soft Top Hydraulic Pump Push Relay - Short to Ground
- DTC B1808: Soft Top Hydraulic Pump Push Relay - Open Circuit
- DTC B1810: Soft Top Valve 1, #5 bow DOWN - Internal fault
- DTC B1811: Soft Top Valve 1, #5 bow DOWN - No Response
- DTC B1812: Soft Top Valve 1, #5 bow DOWN - Short to Ground
- DTC B1813: Soft Top Valve 1, #5 bow DOWN - Open Circuit
- DTC B1815: Soft Top Valve 2, main movement UP - Internal fault
- DTC B1816: Soft Top Valve 2, main movement UP - No response
- DTC B1817: Soft Top Valve 2, main movement UP - Short to Ground
- DTC B1818: Soft Top Valve 2, main movement UP - Open Circuit
- DTC B1820: Soft Top Valve 3, #5 bow UP - Internal fault
- DTC B1821: Soft Top Valve 3, #5 bow UP - No response
- DTC B1822: Soft Top Valve 3, #5 bow UP - Short to Ground
- DTC B1823: Soft Top Valve 3, #5 bow UP - Open Circuit
- DTC B1825: Soft Top Valve 4, main movement DOWN - Internal fault
- DTC B1826: Soft Top Valve 4, main movement DOWN - No response
- DTC B1827: Soft Top Valve 4, main movement DOWN - Short to Ground
- DTC B1828: Soft Top Valve 4, main movement DOWN - Open Circuit
- DTC B1830: Window Relay 1, Front Left - Internal fault
- DTC B1831: Window Relay Front Left - No Response
- DTC B1832: Window Relay 1, Front Left - Short to Ground
- DTC B1833: Window Relay Front Left - Open Circuit
- DTC B1835: Window Relay 2, Front Right - Internal fault
- DTC B1836: Window Relay Front Right - No Response
- DTC B1837: Window Relay 2, Front Right - Short to Ground
- DTC B1838: Window Relay 2, Front Right - Open Circuit
- DTC B1840: Window Relay 3, Rear Left - Internal fault
- DTC B1841: Window Relay Rear Left - No Response
- DTC B1842: Window Relay 3, Rear Left - Short to Ground
- DTC B1843: Window Relay 3, Rear Left - Open Circuit
- DTC B1845: Window Relay 4, Rear Right - Internal fault
- DTC B1846: Window Relay Rear Right - No Response
- DTC B1847: Window Relay 4, Rear Right - Short to Ground
- DTC B1848: Window Relay 4, Rear Right - Open Circuit
- DTC B1855: Relay 5, #5 Bow Latch Relay - Internal fault
- DTC B1856: Relay 5, #5 Bow Latch Relay - No Response
- DTC B1857: Relay 5, #5 Bow Latch Relay - Short to Ground
- DTC B1858: Relay 5, #5 Bow Latch Relay - Open Circuit
- DTC B1865: Illegal Input State
- DTC B1870: #5 Bow Ready to latch Switch Left - Timeout
- DTC B1871: #5 Bow Ready to latch Switch Left - Function Incorrect
- DTC B2002: Soft Top Hydraulic Pump Pull Relay - Short to Ground
- DTC B2003: Soft Top Hydraulic Pump Pull Relay - Open Circuit
- DTC B2005: #5 Bow Ready to latch Switch Right - Timeout
- DTC B2006: #5 Bow Ready to latch Switch Right - Function Incorrect
- DTC B2010: #5 Bow Up Switch - Function Incorrect
- DTC B2011: #5 Bow Up Switch - Function not correct
- DTC B2015: #5 Bow Down Switch - Function Incorrect
- DTC B2016: #5 Bow Down Switch - Activated or inactivated in an illegal state
- DTC B2020: #5 Bow Intermediate Switch - Timeout
- DTC B2021: #5 Bow Intermediate Switch - Function Incorrect
- DTC B2025: Tonneau Latched Left Switch - Timeout
- DTC B2026: Tonneau Latched Left Switch - Function Incorrect
- DTC B2030: Tonneau Latched Right Switch - Timeout
- DTC B2031: Tonneau Latched Right Switch - Function Incorrect
- DTC B2035: Tonneau Up Switch - Function Incorrect
- DTC B2036: Tonneau Up Switch - Function not correct
- DTC B2045: Main Up Switch - Function Incorrect
- DTC B2046: Main Up/Down Switches Active At The Same Time
- DTC B2050: Main Down Switch - Function Incorrect
- DTC B2051: Main Down Switch - Function not correct
- Fault Diagnosis General
- Fault Diagnosis, Symptom
- Rattling noise from the rear window when the soft top is raised (closed)
- Rattle from 5th bow lock mechanism
- Rattling noise from the fourth and fifth bow
- Rattle from soft top cover operating mechanism
- Rattling from inside the first bow and latch handle difficult to operate
- Scraping noise from the balance link during soft top operation
- Rattle from the covering of the soft top cover
- Rattling noise from the lid over the rotating cover torsion cables
- Noise from soft top cover lock
- Noise from side window seals
- Noise from door and side windows
- Noise from first bow
- Noise from the swivelling covers on the soft top cover
- Noise from second bow when operating the soft top
- Noise from 2nd bow when driving
- Noise from the soft top cover
- Metallic noise from control link
- The soft top emits audible squeaks or cannot be operated
- The plastic holder for the headlining to the third bow comes undone and the headlining sags.
- Dark or cloudy hydraulic oil
- Difficulty in manoeuvring the soft-top
- Noise from side trim
- Noise from A-pillar
- Improvement measures for door windows, CV
- Special Tool
- Tech 2
- 82 93 144 Holder, hydraulic soft top
- 86 11 329 Test cable, TSAS, STC
- 86 11 857 Test lamp, red-green
- 86 11 352 Measurement cable, male pin (x 4)
- 86 11 410 Measurement cable, female pin (x 4)
- 82 93 136 Fixture, 2nd and 3rd bow
- 82 93 045 Fixture, 2nd and 3rd bow
- 82 93 169 Adjustment fixture, CV
- 82 93 177 Adjustment fixture, CV
- 30 12 598 Circlip pliers
- 82 93 276 Consumable, soft top
- 82 93 797 Adjustment tool, soft top cover
- 30 14 099 Cutting wire handles
- 30 14 115 Cutting wire for windscreen removal.
- 82 93 060 Jig kit for measuring, aligning and replacing body components
- Technical Data
- Microswitch, fifth bow intermediate position
- Microswitch, fifth bow latch
- Microswitch, soft top cover latch
- Microswitch, soft top storage
- Microswitch, windscreen frame
- Main sequence hydraulic cylinder
- Fifth bow hydraulic cylinder
- Soft top cover cylinder
- Hydraulic unit
- Pump motor
- Hydraulic valve
- Hydraulic hoses
- Fifth bow latch motor
- Control module
- Window lift relay
- Main relay, pump motor
- Operating relay, pump motor
- Test readings, control module connections
- Technical Description
- System overview, convertible with soft top system STC
- Main components
- Brief description
- Soft top
- Soft top mechanism
- Outer roof
- Headlining
- Rear window
- Soft top cover
- Soft top storage
- Soft top seals
- Window seals
- Door and boot lid seals
- Body reinforcement
- Hydraulic system
- Hydraulic unit, component description
- Hydraulic system function, soft top opening
- Hydraulic system function, soft top closing
- Control module inputs
- Control module inputs, bus
- Control module inputs, VR bus
- Control module outputs
- Control module outputs, bus
- Control module outputs, VR bus
- Control module
- Bus communication
- VR-bus
- Control module power supply
- Control module ground
- ROOF switch
- Switch in main cylinder
- Switch in fifth bow cylinder
- Switch in soft top cover cylinder
- Switch in windscreen frame latch
- Microswitch for fifth bow intermediate position
- Microswitch, fifth bow latch
- Microswitch, soft top cover latch
- Microswitch, soft top storage
- Fifth bow latch motor and relay
- Pump motor and relay
- Hydraulic valves
- Conditions for soft top operation
- Lowering the soft top
- Notes
- 1 Soft top completely raised and locked to the windscreen frame
- 2 Windscreen frame latches open, fifth bow latches unlock
- 3 Fifth bow raised
- 4 Soft top cover latches unlock
- 5 Soft top cover raised
- 6 Fifth bow lowered and fifth bow latches lock
- 7 Fifth bow lowered
- 8 Soft top lowered
- 9 Soft top cover lowered
- 10 Soft top cover latches lock
- 11 The lowering of the soft top is complete
- Raising the soft top
- Notes
- 1 Soft top completely lowered
- 2 Soft top cover latches unlock
- 3 Soft top cover raised.
- 4 Soft top raised
- 5 Fifth bow raised and fifth bow latches unlock
- 6 Soft top cover lowered
- 7 Soft top cover latches lock
- 8 Fifth bow lowered
- 9 Fifth bow latches lock
- 10 "Lightly locked" position and first bow locked to windscreen frame
- SID messages
- Acc
- Boot lid
- Side window switches
- Window lifts and relays
- Emergency closing
- Wiring Diagram