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Fuel level sensor, EU: Notes

WARNING: The work involved in removing the fuel pipe requires working with the vehicle's fuel system. The following points should therefore be heeded in conjunction with these measures:
  • Have a class BE fire extinguisher on hand! Be aware of the risk of sparks, i.e. in connection with electric circuits, short-circuiting, etc.
  • Absolutely No Smoking!
  • Ensure good ventilation! If there is approved ventilation for evacuating fuel fumes then this must be used.
  • Wear protective gloves! Prolonged exposure of the hands to fuel can cause irritation to the skin.
  • Wear protective goggles.
IMPORTANT: Be particularly observant regarding cleanliness when working on the fuel system. Loss of function may occur due to very small particles. Prevent dirt and grime from entering the fuel system by cleaning the connections and plugging pipes and lines during disassembly. Use 82 92 948 PLUGS, A/C SYSTEM  assembly. Keep components free from contaminants during storage.
  1. Remove the tank. Refer to FUEL TANK, EU  .
  2. Unplug the connector. Mark the position of the fuel line and return line.
    Fig 1: Illustration For Step 2-4
    G03708266Courtesy of SAAB-SCANIA OF AMERICA, INC.
  3. Disconnect the quick couplings of the fuel line and return line (4, 2) using 83 95 261 TOOL, FUEL LINE  . Plug the lines with 82 92 948 PLUGS, AC SYSTEM, KIT  .
  4. Remove the circlip. Turn anticlockwise. Take note of how the cable and hose couplings are routed in the fuel tank. Mark the position of the threaded cover over the maintenance hole.
  5. Undo and remove the cover over the maintenance hole:

    Carefully raise the threaded cover from over the maintenance hole. Unplug the fuel level sensor.

    Fig 2: Illustration For Step 5-6
    G03708267Courtesy of SAAB-SCANIA OF AMERICA, INC.
  6. Remove the sealing ring.
  7. Press out and hold the catches for the fuel level sensor (arrows). Remove the fuel level sensor from the guide.
    Fig 3: Illustration For Step 7
    G03708268Courtesy of SAAB-SCANIA OF AMERICA, INC.