Connectors, Handling And Inspection: Inspection

Check that there are no problems with contact on connection.
Check contacts, connectors and crimps for oxidation, withdrawn pins and pin clamping force.
IMPORTANT: Incorrect handing or the use of the wrong tool can damage the sleeves in the connector.
Use a test cable (part no. 86 12 731) of the correct size to avoid damaging the sleeves in the connector.
To check the clamping force, use a test cable with the correct size pins (from set 86 12 731).
NOTE: A test cable with too large pins will damage the sleeves in the connector.
- Insert the test cable pin into the connector to check the pin clamping force. Poor clamping force can cause intermittent contact.
  
  Fig 1: Inserting Test Cable Pin Into Connector
  Courtesy of SAAB-SCANIA OF AMERICA, INC.
- Check also that the pin is aligned with the other pins in the connector. A pin that is recessed (pushed out) can cause intermittent breaks.
  
  Fig 2: Checking Pin Aligned With Other Pins In Connector
  Courtesy of SAAB-SCANIA OF AMERICA, INC.
Check the wiring and connections for breaks.
Check the wiring harness, connectors and ground connections.