Repair and Diagnosis (Single Page)
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Common Specs & Procedures
DTC Index- Air Bag Restraint DTCS
- Air Conditioning/Heater (Auto.) DTCS
- Air Conditioning/Heater (Man.) DTCS DTCS
- Anti-Lock Brake - 5.3 DTCS
- Anti-Lock Brake - 5.4 DTCS
- Audio DTCS
- Automatic Transmission DTCS
- Bus & Diagnostic Communication DTCS
- Dashboard Integrated Central Electronic DTCS
- Engine Cooling DTCS
- Engine Performance - TRIONIC T7 DTCS
- Glass, Window & Mirror DTCS
- Information Display DTCS
- Instrument Panel DTCS
- Lighting & Signaling DTCS
- Parking Aid, Spa DTCS
- Seat DTCS
- Seat Belt DTCS
- Theft Warning Integrated Central Electronic DTCS
- Washer/Wiper DTCS
Electrical Component Locations
Fluids
Technical Bulletins
Tire Fitment
Wiring Diagrams- System Wiring Diagrams
- Using lemon2025'S Wiring Diagrams
- Air Conditioning
- Anti-Lock Brakes
- Anti-Theft
- Body Control Modules
- Computer Data Lines
- Cooling Fan
- Cruise Control
- Defoggers
- Engine Performance
- Exterior Lights
- Ground Distribution
- Headlights
- Horn
- Instrument Cluster
- Interior Lights
- Memory Systems
- Navigation
- Power Distribution
- Power Door Locks
- Power Mirrors
- Power Seats
- Power Top/Sunroof
- Power Windows
- Radio
- Shift Interlock
- Starting/Charging
- Supplemental Restraints
- Transmission
- Trunk, Tailgate, Fuel Door
- Warning Systems
- Wiper/Washer
- Using lemon2025'S System Wiring Diagrams
- System Wiring Diagrams
- Accessories & Equipment
- Anti-Theft Systems
- Doors & Locks
- Adjustment-Replacement
- Replacing Remote Control Keypad
- Emergency opening, tailgate
- Changing battery in key remote
- Front doors
- Front door, adjustment
- Front door, outer door panel
- Rear doors
- Rear door, adjustment
- Rear door, outer door panel
- Front door lock unit
- Rear door handle
- Rear door lock unit
- Bonnet
- Bonnet, adjustment
- Bonnet hinges
- Bonnet lock
- Bonnet lock control
- Boot lid 4D
- Boot lid 4D, adjustment
- Tailgate 5D, complete
- Tailgate 5D, changing
- Tailgate 5D, adjustment
- Boot lid hinges, 4D
- Tailgate hinges, 5D
- Tailgate gas springs 5D
- Outside handle, tailgate 4D
- Boot lid lock, 4D
- Tailgate lock, 5D
- Boot lid lock motor, 4D
- Tailgate lock motor, 5D
- Tailgate lock cylinder, 5D
- Lock unit, filler flap, 4D
- Lock unit, filler flap, 5D
- Switch, tank hatch opening
- Adjusting tailgate locking functions with diagnostic instrument
- Front door handle
- Component Location
- Rheostat, instrument lighting (16)
- Switch, luggage compartment illumination (56)
- Central locking system motor, driver (184D)
- Central locking system motor, boot lid/tailgate (184H)
- Central locking system motor, passenger (184P)
- Central locking system motor, rear left door (184RL)
- Central locking system motor, rear right door (184RR)
- Switch unit, electric window lifts/electrically operated sunroof (386)
- Switch, boot lid/tailgate (388)
- Central locking system solenoid, filler cap (434a)
- Switch, simultaneous locking (514a)
- Main instrument unit (540)
- SID (541)
- Tailgate motor relay (594)
- Switch, fuel filler flap lock (623)
- DICE control module (628)
- Filler cap relay (629)
- Control module, TWICE (632)
- Connector H8-1
- Connector H8-2
- Connector H10-2
- Connector H16-1
- Connector H16-2
- Connector H16-6
- Connector H42-1
- Connector H42-2
- Connector H42-3
- Connector H42-4
- Connector H80-1
- Crimp connection J65, instrument harness
- Crimp J66, instrument harness
- Crimp connection J90, rear harness
- Crimp connection J91, rear harness
- Crimp connection J94, rear harness
- Crimp connection J95, rear harness
- Crimp connection J102, rear harness
- Crimp connection J103, rear harness
- Crimp connection J104, rear harness
- Crimp connection J112, rear harness
- Crimp connection J117, rear harness
- Crimp connection J130, driver's door
- Crimp connection 132, tailgate
- Crimp J136, tailgate harness
- Crimp connection J164, instrument wiring harness
- Crimp J177, instrument harness
- Grounding point G3
- Grounding point G14
- Grounding point G24
- Grounding point G33
- Grounding point G44 (4D only)
- Grounding point G45 (only 5D)
- Grounding point G46 (5D only)
- Fault Diagnosis, General
- Fault Diagnosis, Symptoms
- Special Tools
- Technical Data
- Technical Description
- System overview
- Brief description, bonnet, doors and boot lid/tailgate
- Bonnet
- Doors
- Boot lid 4D
- Tailgate 5D
- Electrically operated tank hatch
- System overview, central locking system
- Main components, central locking system
- Brief description, central locking system
- Central locking system
- Key
- Remote control
- Notes
- Receiver
- Locking all doors with the remote control
- Unlocking all the doors with the remote control
- Unlocking the luggage compartment with the remote control
- Activating TSL with the remote control
- Inactivating TSL with the remote control
- Separate unlocking of driver's door with the remote control (US/CA)
- Lock button in center console
- Lock buttons on doors
- Guard
- Lock motor, driver's door
- Lock motor, passenger door
- Lock motors, rear doors
- System overview, central locking system, tailgate 5D
- Main components, central locking system, tailgate 5D
- Central lock operation, tailgate 5D
- Key, tailgate 5D
- Remote control, tailgate 5D
- Adjusting tailgate locking functions with diagnostic instrument
- Driver's door switch, tailgate 5D
- Emergency opening handle 4D US/CA
- Adjustment-Replacement
- Theft Protection
- Adjustment - Replacement
- Door switch, front left (54FL)
- Door switch, front right (54FR)
- Switch, luggage compartment illumination (56)
- Central locking system motor, driver (184D)
- Siren, anti-theft alarm (275)
- LED, anti-theft alarm (305)
- Control module, TWICE (632)
- Connector H8-2
- Connector H10-1
- Connector H10-2
- Connector H16-6
- Connector H42-1
- Connector H42-3
- Connector H43-2
- Connector H80-1
- Crimp connection J3, front harness
- Crimp connection J48, instrument harness
- Crimp connection J67, instrument harness
- Crimp connection J91, rear harness
- Crimp connection J105, rear harness
- Crimp connection 132, tailgate
- Crimp J136, tailgate harness
- Crimp J177, instrument harness
- Grounding point G3
- Grounding point G30
- Grounding point G40
- Grounding point G42
- Grounding point G45 (only 5D)
- Fault diagnosis, general
- Special tools
- Technical data
- Adjustment - Replacement
- Theft Warning Integrated Central Electronics (Twice)
- Adjustment - Replacement
- Component Location
- Door switch, front left (54FL)
- Door switch, front right (54FR)
- Switch, luggage compartment illumination (56)
- Control module, TWICE (632)
- Connector H8-2
- Connector H10-2
- Connector H16-6
- Connector H80-1
- Crimp connection J60, instrument harness
- Crimp connection J86, instrument harness
- Crimp connection J91, rear harness
- Crimp connection J94, rear harness
- Crimp connection J118, rear harness
- Crimp connection 132, tailgate
- Crimp J136, tailgate harness
- Crimp connection J142, instrument harness
- Crimp J177, instrument harness
- Grounding point G3
- Grounding point G14
- Grounding point G45 (only 5D)
- Fault Diagnosis Fault Codes
- Fault Diagnosis General
- Fault Diagnosis, Symptoms
- Special Tools
- Technical Data
- Technical Description
- System overview, TWICE
- System overview, lamp check
- Main components, lamp check (4D)
- Main components, lamp check (5D)
- System overview, seat belt warning
- Main components, seat belt warning
- System overview, electric heated rear seat
- Main components, electric heated rear seat
- System overview, electric powered passenger seat front
- Main components, electric powered passenger seat front
- System overview, central locking doors
- Main components, central locking doors
- System overview, electrical opening of boot lid (4D)
- Main components, electrical opening of boot lid (4D)
- System overview, electrical opening of tailgate (5D)
- Main components, electric opening of tailgate (5D)
- System overview, immobilization
- Main components, immobilization
- Brief description of TWICE
- Control module inputs
- Control module inputs, bus
- Control module inputs, bus, diesel
- Control module outputs
- Control module outputs, bus
- Control module outputs, bus, diesel
- Control module
- Control module power supply
- Control module ground
- Bus messages, TWICE
- Doors & Locks
- Collision/Avoidance
- Parking Aid, Spa - 9-5
- Adjustment - Replacement
- Component location
- SID (541)
- Control module, SPA, switch A (630A)
- Control module, SPA, switch B (630B)
- Ultrasound distance sensor, outer (631RL)
- Ultrasound distance sensor, center (631RLC)
- Ultrasound distance sensor, outer (631RR)
- Ultrasound distance sensor, center (631RRC)
- Connector H6-1
- Connector H80-1
- Crimp J66, instrument harness
- Crimp connection J91, rear harness
- Crimp connection J118, rear harness
- Crimp connection J120, rear harness
- Crimp connection J142, instrument harness
- Grounding point G3
- Fault diagnosis, fault codes
- Notes
- DTC B1605: Internal control module fault
- DTC B2906: Right-hand outer distance sensor. Communication cable shorted to B+
- DTC B2907: Right-hand outer distance sensor. Communication cable, open-circuit/shorted to ground
- DTC B2908: Right-hand outer distance sensor. No communication
- DTC B2902: Right Outer Distance Sensor. Internal error
- DTC B2916: Right-hand center distance sensor. Communication cable shorted to B+
- DTC B2917: Right Center Distance Sensor. Communication line is open or short to ground.
- DTC B2918: Right Center Distance Sensor. No Communication.
- DTC B2919: Right Center Distance Sensor. Internal error.
- DTC B2926: Left Center Distance Sensor. Communication line is short to +B.
- DTC B2927: Left Center Distance Sensor. Communication line is open or short to ground.
- DTC B2928: Left-hand center distance sensor. No communication
- DTC B2929: Left-hand center distance sensor. Internal fault
- DTC B2936: Left-hand outer distance sensor. Communication cable shorted to B+
- DTC B2937: Left-hand outer distance sensor. Communication cable, open-circuit/shorted to ground
- DTC B2938: Left-hand outer distance sensor. No communication
- DTC B2939: Left-hand outer distance sensor. Internal fault
- DTC B2950: Sensor power supply. Shorted to ground
- Fault diagnosis, general
- Fault diagnosis, symptoms
- Special tools
- Technical data
- Technical description
- Parking Aid, Spa - 9-5
- Communication Devices
- Bus And Diagnostics Communication
- Component Location
- Control module, ACC (216)
- SRS/Airbag control module (331)
- Main unit, audio system (353)
- Connection, CD changer bus connection (355hb)
- Control module, electrically adjustable driver's seat with memory (357Dk)
- TC/ABS control module (382)
- Data link connector, 16-pin, CARB (445)
- TCM, connector A (502A)
- Main instrument unit (540)
- SID (541)
- ABS control module (547)
- Trionic control module, 4-cyl petrol (589)
- Control module, PSG16, contact K (595K)
- Auxiliary heater, diesel (597)
- Control module, PMM (611)
- DICE control module (628)
- Control module, SPA, switch A (630A)
- Control module, TWICE (632)
- Control module, V6 diesel, contact A (655A)
- Steering wheel angle sensor (657)
- Headlamps, left (663FL)
- Headlamps, right (663FR)
- ESP control module (671)
- Switch, navigation/telephone (693)
- Signal converter, I-bus (694)
- Connector H10-16
- Connector H16-5
- Connector H16-6
- Connector H29-1
- Connector H29-2
- Connector H42-5
- Connector H43-1
- Crimp connection J41, instrument harness
- Crimp connection J43, instrument harness
- Crimp connection J67, instrument harness
- Crimp connection J70, instrument harness
- Crimp connection J71, instrument harness
- Crimp connection J72, instrument harness
- Crimp connection J73, instrument harness
- Crimp connection J80, instrument harness
- Crimp connection J81, instrument harness
- Crimp connection J113, rear harness
- Crimp connection J114, rear harness
- Crimp connection J115, rear harness
- Crimp connection J116, rear harness
- Crimp J175, instrument network
- Crimp J176, instrument network
- Crimp J203, front harness
- Grounding point, G41P
- Grounding point G41S
- Fault Diagnosis, Fault Codes
- Fault Diagnosis, General
- Fault Diagnosis, Symptoms
- Special Tools
- Technical Data
- Technical Description
- System overview, bus and diagnostics communication, petrol
- System overview, bus and diagnostic communication, diesel
- System overview, components connected to K-lead, petrol
- System overview, components connected to K-lead, diesel
- P-bus and I-bus
- Principle of communication
- Sending
- Receiving
- Description of operation, function chains
- Diagnostics communication
- Other systems
- Bus diagnosis
- Bus messages, Trionic T7
- Bus messages, V6 (diesel) engine management system
- Bus messages, TCM
- Bus messages, TC/ABS
- Bus messages, ESP
- Bus messages, SAS
- Bus message, main instrument unit
- Bus message, Information Display (SID)
- Bus messages, TWICE
- Bus messages, ACC
- Bus messages, Audio
- Bus message, telephone (Audio)
- Bus signals, PSM
- Bus signals, PMM
- Bus messages, DICE
- Bus messages, airbag
- Bus messages, parking assistance (SPA)
- Bus messages, lighting (DICE, TWICE, SID)
- Component Location
- Dashboard Integrated Central Electronics (Dice)
- Adjustment Replacement
- Component Location
- Data link connector, 16-pin, CARB (445)
- DICE control module (628)
- Connector H16-5
- Crimp connection J42, instrument harness
- Crimp connection J58, instrument harness
- Crimp connection J60, instrument harness
- Crimp connection J62, instrument harness
- Crimp J66, instrument harness
- Crimp connection J86, instrument harness
- Crimp connection J140, instrument harness
- Grounding point G30
- Grounding point G40
- Grounding point G42
- Fault Diagnosis, Fault Codes
- Fault Diagnosis, General
- Fault Diagnosis, Symptoms
- Special Tools
- Technical Data
- Technical Description
- System overview, DICE
- System overview, exterior lighting
- Main components, exterior lighting
- System overview, interior lighting
- Main components, interior lighting
- System overview, button illumination and lighting for controls
- Main components, button illumination and lighting for controls
- System overview, intermittent wiper operation, windscreen
- Main components, intermittent wiper operation, windscreen
- System overview, wash/wipe systems, rain sensor
- Main components, wash/wipe systems, rain sensor
- System overview, washer fluid system
- Principal components, washer fluid system
- System overview, intermittent wiper operation, rear window (5D)
- Principal components, intermittent wiper operation, rear window (5D)
- System overview, wiper headlamp
- Main components, headlamp wiper
- System overview, electrically heated rear window and door mirrors (Cars with ACC) (4D)
- System overview, electrically heated rear window and door mirrors (Cars with MCC) (4D)
- Main components, electrically heated rear window and door mirrors (4D)
- System overview, electrically heated rear window and door mirrors (Cars with ACC) (5D)
- System overview, electrically heated rear window and door mirrors (Cars with MCC) (5D)
- Main components, electrically heated rear window and door mirrors (5D)
- System overview, radiator fan system (Cars with A/C)
- System overview, radiator fan system (Cars without A/C)
- Main components, radiator fan system
- System overview, A/C function (Cars with ACC)
- Main components, A/C function
- System overview, brief description
- Control module inputs
- Control module inputs, bus
- Control module inputs, bus, diesel
- Control module outputs
- Control module outputs, bus
- Control module outputs, bus, diesel
- Control module
- Control module power supply
- Control module ground
- Bus messages, DICE
- Bus And Diagnostics Communication
- Entertainment Systems
- Audio System
- Adjustment- Replacement
- Replacing Main Unit In Audio System
- Main unit
- Panel lighting
- Steering wheel switch
- Amplifier, Premium/Prestige
- Speakers, dashboard (left/right)
- Speaker, dashboard (center)
- Speakers, front doors
- Speakers, rear doors
- Speaker, parcel shelf Prestige (4D)
- Speaker, luggage compartment (5D)
- Antenna amplifier (4D)
- Antenna filter (4D)
- Antenna amplifier, right-hand side (5D)
- Antenna amplifier, left-hand side (5D)
- Changing the antenna cable between the antenna amplifier "2-channel" (5D)
- Antenna cable, radio (4D)
- Antenna cable, radio (5D)
- Repairing the window glass antenna (4D)
- CD changer, accessory (4D)
- CD changer, accessory (5D)
- Programming the main unit
- Component Location
- Horn switch (41)
- Loudspeaker, driver's door (266D)
- Loudspeaker, dashboard, center (266FC)
- Loudspeaker, dashboard, LH (266FL)
- Loudspeaker, dashboard, RH (266FR)
- Loudspeaker, passenger door (266P)
- Speaker, rear door, LH (266RPL)
- Speaker, rear door, RH (266RPR)
- Loudspeaker, parcel shelf, LH (266RL)
- Loudspeaker, parcel shelf, RH, 4D (266RR)
- Loudspeaker, subwoofer, 5D (266RR)
- Steering wheel contact unit, horn/switch (336b)
- Main unit, audio system (353)
- Amplifier, audio system (354)
- Connection, audio system amplifier, loudspeaker output (354h)
- Connector, CD changer (355ha)
- Connection, CD changer bus connection (355hb)
- Connection, mobile phone (375)
- SID (541)
- Antenna amplifier, radio (624)
- Antenna amplifier, radio, LH (624RL)
- Antenna amplifier, radio, RH (624RR)
- Steering wheel switch unit (633)
- Filter, antenna ground (644)
- Switch, navigation/telephone (693)
- Connector H2-6
- Connector H2-7
- Connector H8-4
- Connector H8-5
- Connector H16-1
- Connector H16-2
- Connector H16-3
- Connector H16-6
- Connector H42-1
- Connector H42-2
- Connector H42-3
- Connector H42-4
- Connector H80-1
- Crimp connection J46, instrument harness
- Crimp connection J67, instrument harness
- Crimp connection J68, instrument harness
- Crimp connection J84, instrument harness
- Crimp connection J89, instrument harness
- Grounding point G40
- Grounding point G42
- Fault Diagnosis, Fault Codes
- Notes
- DTC B1605, B2600, B2602, B2610: CD Changer Internal Fault
- DTC B2605: CD Changer Magazine Load/Eject Error
- DTC B2615, B2620, B2625, B2755, B2760, B2762, B2765, B2767, B2780: CD Changer Magazine Failure/Extreme Vibrations or Mechanical Failure, CD Changer CD Record Faulty or Internal Error 1, CD-Player Focus Error, Compact Disc Faulty or Extreme Vibrations, Compact Disc Read Error
- DTC B2650: Sound Controls. Faulty
- DTC B2670: Anti Theft Error.
- DTC B2750, B2752: CD-Player Mechanical Fault
- DTC B2770, B2775, B2800, B2802, B2805, B2810, B2815: Tape-Player Mechanical fault or faulty cassette, Tape Head Movement Error, Tape Jammed/Tape Broken or Mechanical Failure 1
- DTC B2772: CD Player Overheated
- DTC B2785: Anti Theft Error - Wrong car Environment
- DTC B2790: Anti Theft Error - DICE
- DTC B2795: Anti Theft Error - TWICE
- Fault Diagnosis, General
- Fault Diagnosis, Symptoms
- Fault diagnosis for cars equipped with navigation system
- No diagnostics communication
- No sound. The SID unit displays audio information.
- A click is heard from the speakers when the audio system is switched off
- Poor radio reception
- Bad radio reception on FM when electrically heated rear window is on (even noise level) (4D)
- No sound from one of the speakers
- No Sound On One Or Both Channels Of CD Changer - SID Displays CD Changer Information
- CD Changer Theft Protection Faulty
- Special Tools
- Technical Data
- Main unit, Premium and Prestige
- Test values and control module connections for Premium/Prestige
- Main unit, Popular
- Test values and control module connections for Popular
- Amplifier, Premium
- Amplifier, Prestige
- Test readings, amplifier connections
- Speakers, Premium
- Speaker, Prestige (4D)
- Speaker, Prestige (5D)
- Speakers, Popular
- Antenna amplifier, radio, system 1 (4D)
- Antenna amplifier, radio, system 2 (4D)
- Antenna amplifier, radio, system 1 (5D)
- Antenna amplifier, AM/FM radio, system 2 (5D)
- Antenna amplifier, FM radio, system 2 (5D)
- Antenna, radio (4D)
- Radio antenna, system 1/2 (5D)
- Radio antenna, system 2 (5D)
- Antenna filter, radio (4D)
- Steering wheel controls (switches)
- Steering wheel control (switches), Sentronic
- CD changer
- Test values, CD changer connections
- Technical Description
- System overview, Premium (4D)
- System overview, Prestige (4D)
- System overview, Popular (4D)
- Main components (4D)
- System overview, Premium (5D)
- System overview, Prestige (5D)
- System overview, Popular (5D)
- Main components (5D)
- Brief description
- Main unit inputs
- Head unit inputs, bus (petrol)
- Head unit inputs, bus (diesel)
- Main unit outputs
- Head unit outputs, bus (petrol)
- Head unit outputs, bus (diesel)
- Main unit
- Main unit power supply
- Main unit ground
- Bus messages, Audio
- Audio system, Premium/Prestige
- Audio system, Popular
- Radio, Premium/Prestige
- Radio, Popular
- Radio with RDS
- RDS radio services
- CD player, Premium/Prestige
- CD player, Popular
- CD changer
- Power amplifier, Premium/Prestige
- Antenna system, radio (4D)
- Antenna system, radio (5D)
- Steering wheel controls
- Speed-dependent volume
- Theft protection
- Adjustment- Replacement
- Navigation With Audio
- Adjustment/Replacement
- CD changer (4D)
- CD changer (5D)
- Main unit, audio (4D)
- Main unit, audio (5D)
- Main unit, navigation (4D)
- Main unit, navigation (5D)
- Control panel, Nav/Audio
- Switch, Nav/Tele
- Signal converter, I-bus
- Antenna, GPS/mobile telephone (4D)
- Antenna, GPS/mobile telephone (5D)
- Microphone (handsfree)
- Amplifier, Premium/Prestige
- Speaker, dashboard (center)
- Steering wheel switch
- Component location
- Lights, switch (10)
- Main fuse board 22a in the dashboard
- Switch, reversing lights (31)
- Transmission range switch 2, automatic with 31 and 77 (239)
- Loudspeaker, dashboard, LH (266FL)
- Loudspeaker, dashboard, RH (266FR)
- Main unit, audio system (353)
- Amplifier, audio system (354)
- Connection, mobile phone (375)
- TC/ABS control module (382)
- ABS control module (547)
- Antenna amplifier, radio (624)
- Antenna amplifier, radio, RH (624RR)
- DICE control module (628)
- Navigation unit (635)
- Navigation system connector (635h)
- Filter, antenna ground (644)
- ESP control module (671)
- Control panel, navigation/radio (678)
- Switch, navigation/telephone (693)
- Signal converter, I-bus (694)
- Connector H8-4
- Connector H8-5
- Connector H8-6
- Connector H10-15
- Connector H10-16
- Connector H16-7
- Connector H43-1
- Crimp connection J43, instrument harness
- Crimp connection J46, instrument harness
- Crimp connection J65, instrument harness
- Crimp connection J84, instrument harness
- Crimp connection J85, instrument harness
- Crimp connection J86, instrument harness
- Crimp connection J89, instrument harness
- Crimp connection J148, instrument wiring harness
- Crimp connection J163, instrument wiring harness
- Crimp connection J164, instrument wiring harness
- Crimp J215, front harness
- Grounding point G40
- Grounding point, G41P
- Grounding point G42
- Fault diagnosis, general
- Fault diagnosis, symptoms
- Calculated arrival time unrealistic
- The display is completely black
- Poor radio reception
- Poor touch screen function
- The vehicle marker on the map does not follow the position of the car/No GPS reception
- Vehicle speed signal faulty
- No image on the display screen
- No image on the display screen in navigation mode
- No or poor sound in all functions
- No or poor sound when using the CD changer
- No or poor sound when using navigation
- No or poor sound when using the radio
- Touch screen does not work
- Steering wheel controls do not work
- Route calculation does not work
- Navigation does not work
- Night Panel does not work
- Special tools
- Technical description
- Adjustment/Replacement
- Audio System
- Exterior Lights
- Lighting And Signaling Systems
- Adjustment - Replacement
- Safety & Handling Regulations, Xenon Headlamp
- Headlamps
- Halogen lamp, change
- Headlamps, alignment
- Headlamps Programming
- Xenon headlamp, changing
- Xenon lighting system, calibration
- Xenon lamp, changing
- Headlamp/AHL control module, changing
- Headlamp/AHL control module, spare parts programming
- Load angle sensor, front
- Load angle sensor, rear
- Dipswitch
- Light switch
- Direction indicators, front
- Side direction indicators
- Fog lights
- Fog Lights, Aero
- Fog Light Adjustment
- Light alignment, fog lights, Aero
- Outer light cluster, rear 4D
- Outer light cluster, rear 5D
- Light cluster in boot lid 4D
- Light cluster in tailgate, 5D
- High-level brake lights 4D
- High-level brake light 5D
- Tailgate illumination (5D)
- Luggage compartment illumination (5D)
- Number plate lighting
- Switch bulbs
- Spotlight bulb
- Roof light bulbs
- Other light bulbs
- Horn
- Horn button
- Checking lighting
- Component Location
- Dipped beam relay (8)
- Main beam relay (8a)
- Lights, switch (10)
- Xenon lamp, LH (11aFL)
- Xenon lamp, RH (11aFR)
- Main beam lamp, LH (11FL)
- Main beam lamp, RH (11FR)
- Dipped beam lamp, LH (12FL)
- Dipped beam lamp, RH (12FR)
- Parking light bulb, front left (13FL)
- Parking light bulb, front right (13FR)
- Lamp, LH tailgate parking light (13HL)
- Lamp, RH tailgate parking light (13HR)
- Lamp, RL parking light (13RL)
- Lamp, RR parking light (13RR)
- Lamp, numberplate lighting (15)
- Rheostat, instrument lighting (16)
- Lamp, glove box lighting (19)
- Switch, direction indicators (24)
- Switch, hazard flashers (25)
- Lamp, FL direction indicator (27FL)
- Lamp, FR direction indicator (27FR)
- Lamp, RL direction indicator (27RL)
- Lamp, RR direction indicator (27RR)
- Brake light switch (29)
- High-level brake light bulb (30RC)
- Lamp, LH brake light (30RL)
- Lamp, RH brake light (30RR)
- Switch, reversing lights (31)
- Lamp, LH reversing light (32HL)
- Lamp, RH reversing light (32HR)
- Lamp, LH rear fog light (33HL)
- Lamp, RH rear fog light (33HR)
- Horn, LH (40LH)
- Horn, RH (40RH)
- Horn switch (41)
- Lamp, center roof lighting (50C)
- Lamp, front roof lighting (50F)
- Switch, interior lighting (53)
- Lamp, luggage compartment lighting (55)
- Switch, luggage compartment illumination (56)
- Horn relay (68)
- Lamp, FL fog light (85FL)
- Lamp, FR fog light (85FR)
- Switch, front fog lights (88)
- Lamp, LH side direction indicator (89LH)
- Lamp, RH side direction indicator (89RH)
- Lamp, selector lever position indicator (91)
- Relay, fog lights (107)
- Lamp, front ashtray/cigarette lighter illumination (148F)
- Lamp, rear ashtray/cigarette lighter illumination (148R)
- Switch, rear fog lights (161)
- Lamp, driver courtesy lighting (209D)
- Lamp, courtesy lighting, tailgate/bootlid, LH (209HL)
- Lamp, courtesy lighting, tailgate/bootlid, RH (209HR)
- Lamp, courtesy lighting, passenger door (209P)
- Courtesy lamp bulb, rear left door (209RL)
- Courtesy lamp bulb, rear right door (209RR)
- Dipswitch (215)
- Reading lamp, rear (225)
- Reading lamp, front center (225FC)
- Filament monitor, front lamps (228b)
- Lamp, LH side marker light (234FL)
- Lamp, RH side marker light (234FR)
- Transmission range switch 2, automatic with 31 and 77 (239)
- Switch, heating pad, FL seat (252FL)
- Switch, heating pad, FR seat (252FR)
- Switch, heating pad, rear seat (252R)
- Connection, trailer connector (258)
- Motor, LH beam length adjustment (280FL)
- Motor, RH beam length adjustment (280FR)
- Switch, beam length adjustment (282)
- Steering wheel contact unit, horn/switch (336b)
- Lamp, LH vanity mirror lighting (359LH)
- Lamp, RH vanity mirror lighting (359RH)
- Connection, mobile phone (375)
- Switch unit, electric window lifts/electrically operated sunroof (386)
- Data link connector, 16-pin, CARB (445)
- Switch, TCS (449)
- Switch, WINTER (506)
- Switch, simultaneous locking (514a)
- Main instrument unit (540)
- SID (541)
- Lamp, FL floor lighting (613FL)
- Lamp, FR floor lighting (613FR)
- Trionic control module, 4-cyl petrol (589)
- Control module, PMM (611)
- Switch, LH seat ventilation (615LH)
- Switch, RH seat ventilation (615RH)
- DICE control module (628)
- Control module, TWICE (632)
- Steering wheel switch unit (633)
- Control module, V6 diesel, contact A (655A)
- ESP switch (660)
- Headlamp flasher bulb, LH (661FL)
- Headlamp flasher bulb, RH (661FR)
- Headlamps, left (663FL)
- Headlamps, right (663FR)
- Solenoid, xenon lamp screen, LH (665FL)
- Solenoid, xenon lamp screen, RH (665FR)
- Main beam flasher relay (666)
- Control panel, navigation/radio (678)
- Control module, LH headlamp (682FL)
- Control module, RH headlamp (682FR)
- Load angle sensor, front (704F)
- Load angle sensor, rear (704R)
- Connector H4-9
- Connector H6-2
- Connector H6-4
- Connector H8-1
- Connector H8-2
- Connector H8-6
- Connector H10-1
- Connector H10-2
- Connector H10-8
- Connector H16-1
- Connector H16-2
- Connector H16-5
- Connector H16-6
- Connector H42-1
- Connector H42-2
- Connector H42-3
- Connector H42-4
- Connector H42-5
- Connector H43-1
- Connector H43-2
- Connector H80-1
- Crimp connection J1, front harness
- Crimp connection J2, front harness
- Crimp connection J3, front harness
- Crimp connection J6, front harness
- Crimp connection J42, instrument harness
- Crimp connection J43, instrument harness
- Crimp connection J46, instrument harness
- Crimp connection J48, instrument harness
- Crimp connection J55, instrument harness
- Crimp connection J58, instrument harness
- Crimp connection J61, instrument harness
- Crimp connection J62, instrument harness
- Crimp connection J63, instrument harness
- Crimp connection J65, instrument harness
- Crimp J66, instrument harness
- Crimp connection J88, instrument harness
- Crimp connection J89, instrument harness
- Crimp connection J90, rear harness
- Crimp connection J91, rear harness
- Crimp connection J93, rear harness
- Crimp connection J95, rear harness
- Crimp connection J96, rear harness
- Crimp connection J97, rear harness
- Crimp connection J98, rear harness
- Crimp connection J100, rear harness
- Crimp connection J101, rear harness
- Crimp connection J107, rear harness
- Crimp connection J120, rear harness
- Crimp connection J123, rear harness
- Crimp connection J124, rear harness
- Crimp connection J125, rear wiring harness
- Crimp connection J126, rear harness
- Crimp connection J127, rear wiring harness
- Crimp connection J128, rear harness
- Crimp connection J129, rear harness
- Crimp connection J130, driver's door
- Crimp connection J131, passenger door
- Crimp connection 132, tailgate
- Crimp J135, tailgate harness
- Crimp J136, tailgate harness
- Crimp J137, front bumper wiring harness
- Crimp J138, front bumper wiring harness
- Crimp connection J140, instrument harness
- Crimp connection J148, instrument wiring harness
- Crimp connection J163, instrument wiring harness
- Crimp connection J168, instrument harness
- Crimp connection J174, instrument harness
- Crimp connection J180, instrument harness
- Crimp connection J200, front harness
- Crimp connection J201, front harness
- Crimp J203, front harness
- Crimp connection J206, front harness
- Crimp connection J208, front harness
- Crimp connection J209, front harness
- Crimp connection J216, front harness
- Crimp connection J218, front harness
- Crimp connection J219, rear harness
- Crimp connection J220, rear harness
- Crimp connection J221, rear harness
- Grounding point G3
- Grounding point G5
- Grounding point G24
- Grounding point G30
- Grounding point, G31
- Grounding point G33
- Grounding point G40
- Grounding point, G41P
- Grounding point G42
- Grounding point G45 (only 5D)
- Fault Diagnosis Fault Codes
- Notes
- DTC B1145: Rear fog light
- DTC B1150: Front fog lights relay
- DTC B1160: Dipped beam relay
- DTC B1215: Interior lighting
- DTC B1220: Map Light
- DTC B1235: Luggage compartment lighting
- DTC B1240: Door lighting
- DTC B1735: Rheostat illumination
- DTC B2280: Dipswitch relay
- DTC B1605: Internal Fault
- DTC B2575: Malfunctioning circuit for Xenon lamp or Xenon lamp broken
- DTC B3410: Front Load Angle Sensor, Open circuit, shortage to B+/ground
- DTC B3420: Rear Load Angle Sensor, Open circuit, short to B+/ground
- DTC B3435: Headlamp levelling motor, open circuit or shortage
- Fault Diagnosis, General
- Fault Diagnosis, Symptoms
- No diagnostics communication
- Direction indicators
- Main lighting
- Front fog lights
- Rear fog lights
- Brake lights
- Luggage compartment lighting
- Reading lights
- Courtesy lights
- Reversing lights, manual transmission
- Reversing lights, automatic transmission
- Glove box light
- Button illumination
- Parking lights
- Parking lights (US/CA)
- Special Tools
- Technical Data
- Technical Description
- Safety and handling regulations, xenon headlamp
- System overview, external lighting
- System overview, exterior xenon lighting
- Main components, exterior lighting 4D
- Main components, exterior lighting 5D
- Main components, exterior xenon lighting
- System overview, interior lighting 4D
- System overview, interior lighting 5D
- Main components, interior lighting 4D
- Main components, interior lighting 5D
- Brief description
- Bus messages, lighting (DICE, TWICE, SID)
- Headlamps, halogen
- Dipped beam, halogen
- Main beam, halogen
- Filament monitor
- Manual headlamp beam adjustment
- Automatic headlamp levelling, xenon headlamps
- Headlamps, xenon
- Dipped beam, xenon
- Main beam, xenon, US/CA/JP
- Main beam, xenon, other markets
- Xenon headlamps, description of operation
- Xenon headlamps
- Xenon headlamps, inputs
- Xenon headlamps, outputs
- Xenon headlamps, power supply
- Xenon headlamps, ground
- Daylight driving lights
- Daylight driving lights, xenon
- Parking lights
- Brake lights
- Reversing lights
- Front fog lights
- Rear fog light
- Direction indicators
- Hazard warning lights
- Interior lighting
- Courtesy lights
- Floor lighting
- Reading and mirror lighting
- Glove box light
- Luggage compartment lighting
- Lighting for buttons and controls
- Light-and-key monitor
- Horn
- Adjustment - Replacement
- Lighting And Signaling Systems
- Gauges & Instrument Panels
- Main Instrument Panel, Petrol
- Adjustment - Replacement
- Programming Speedometer
- Adjustment of Display Illumination, odometer
- Adjusting Temperature gauge Night Panel
- Adjusting the Temperature Gauge
- Adjusting Speedometer Night Panel
- Adjusting Tachometer Night Panel
- Adjusting the fuel gauge/sensor
- Alternative 2. Reading error at a certain level
- Adjusting the Fuel Gauge
- Adjustment of Fuel Gauge Night Panel
- Adjusting Fuel Consumption display on SID
- Main instrument unit
- Instrument glass
- Component Location
- Generator (2)
- Lights, switch (10)
- Main beam lamp, LH (11FL)
- Level switch, brake fluid (42)
- Switch, handbrake (43)
- Engine oil pressure switch (44)
- Level sensor, fuel (46)
- Main instrument unit (540)
- ABS control module (547)
- Headlamps, left (663FL)
- Headlamps, right (663FR)
- Control module, LH headlamp (682FL)
- Control module, RH headlamp (682FR)
- Connector H4-2
- Connector H33-1
- Connector H42-5
- Connector H43-1
- Connector H80-1
- Crimp connection J42, instrument harness
- Crimp connection J58, instrument harness
- Crimp connection J60, instrument harness
- Crimp connection J200, front harness
- Crimp connection J174, instrument harness
- Crimp J215, front harness
- Grounding point G30
- Grounding point G40
- Grounding point G41S
- Grounding point G42
- Fault Diagnosis, Fault Codes
- Fault Diagnosis, General
- Fault Diagnosis, Symptoms
- Special Tools
- Technical Data
- Technical Description
- System overview
- Main components
- Brief description of the main instrument unit
- Bus message, main instrument unit
- Control module inputs
- Control module inputs, bus
- Control module outputs, bus
- Control module
- Power supply
- Ground
- Speedometer with odometer and tripmeter
- Speedometer with odometer and tripmeter (TC/ABS and ESP)
- Tachometer
- Fuel gauge
- Coolant temperature
- Turbo boost gauge
- Instrument and display lighting
- Night Panel
- Warning and indicator lamps
- Indicator lamp INFO DISPL
- Central warning lamp
- Oil pressure warning lamp
- Charge warning lamp
- Warning lamp, AIRBAG
- Warning lamp, brake fluid level
- Warning lamp, handbrake
- TCS/ESP indicator lamp
- TCS/ESP OFF indicator lamp
- ABS warning lamp
- SPORT indicator lamp
- WINTER indicator lamp
- CHECK GEARBOX indicator lamp
- Fuel reserve indicator lamp
- Glow plug indicator lamp
- CHECK ENGINE indicator lamp
- Direction indicator repeater lamps RH and LH
- Hazard flashers
- Cruise indicator lamp
- SHIFT UP indicator lamp
- Lights-on indicator lamp
- Indicator lamp, rear fog light
- Main beam indicator lamp
- Xenon lamp system indicator
- Selector lever position indicator
- Door indication
- Adjustment - Replacement
- SAAB Information Display (SID) - 9-5
- Adjustment / Replacement
- Component location
- Rheostat, instrument lighting (16)
- Horn switch (41)
- Horn relay (68)
- Washer fluid level switch (195)
- Filament monitor, front lamps (228b)
- Coolant level switch (242)
- Temperature sensor, outdoor air (286)
- Steering wheel contact unit, horn/switch (336b)
- Connection, mobile phone (375)
- Relay, parking heater (409a)
- TCM, connector A (502A)
- Main instrument unit (540)
- SID (541)
- Steering wheel switch unit (633)
- Connector H6-2
- Connector H43-1
- Crimp connection J3, front harness
- Crimp connection J41, instrument harness
- Crimp connection J42, instrument harness
- Crimp connection J58, instrument harness
- Crimp J66, instrument harness
- Crimp connection J180, instrument harness
- Grounding point G30
- Grounding point G40
- Grounding point G41S
- Grounding point G42
- Fault diagnosis, fault codes
- Notes
- DTC B1190: Horn relay, short to ground
- DTC B1961: SID Buttons. Malfunction
- DTC B1600 (04): SID was Missing on bus
- DTC B1600 (08): P-Bus Malfunction. No Bus Data From MIU
- DTC B1605: Internal Control Module. Malfunction
- DTC B1736: Rheostat Circuit. Open Circuit
- DTC B1746: Outdoor Temperature Sensor. Open Circuit/Short to B+
- DTC B2366: Parkingheater relay, Short to ground
- DTC B2371: Steering wheel controls. Open circuit/Faulty
- Fault diagnosis, general
- Fault diagnosis, symptoms
- Night Panel does not work/SID out of order/No diagnostic communication with SID
- Erroneous indication of "Coolant level low. Refill"
- Front light failure/Erroneous display of message "Front light failure"
- Horn failure / Steering wheel controls partly inoperative
- Erroneous indication of "Washer fluid level low. Refill"
- Faulty oil level display (SID)
- Special tools
- Technical data
- Technical description
- System overview
- Main components
- Brief description of the SID
- Bus message, Information Display (SID)
- Control module inputs
- Control module inputs, bus
- Control module outputs
- Control module outputs, bus
- Control module
- Control module power supply
- Control module ground
- Ambient temperature sensor
- Steering wheel controls
- Steering wheel control, Sentronic
- Coolant level sensor
- Washer fluid level sensor
- Filament monitor, front lights
- Rheostat
- Interior light sensor
- Sound
- Function keys
- Units and languages
- Trip computer
- Time Function
- Trip computer functions SID 1 / SID 2.
- Trip computer functions, SID 2.
- CHECK messages
- Service message
- Audio display
- Horn
- Rheostat level
- Display lighting level
- Night Panel
- "Engine off" time
- Parking Heater
- Auxiliary heater
- Main Instrument Panel, Petrol
- Headlights
- Lighting And Signaling Systems
- Adjustment - Replacement
- Safety & Handling Regulations, Xenon Headlamp
- Headlamps
- Halogen lamp, change
- Headlamps, alignment
- Headlamps Programming
- Xenon headlamp, changing
- Xenon lighting system, calibration
- Xenon lamp, changing
- Headlamp/AHL control module, changing
- Headlamp/AHL control module, spare parts programming
- Load angle sensor, front
- Load angle sensor, rear
- Dipswitch
- Light switch
- Direction indicators, front
- Side direction indicators
- Fog lights
- Fog Lights, Aero
- Fog Light Adjustment
- Light alignment, fog lights, Aero
- Outer light cluster, rear 4D
- Outer light cluster, rear 5D
- Light cluster in boot lid 4D
- Light cluster in tailgate, 5D
- High-level brake lights 4D
- High-level brake light 5D
- Tailgate illumination (5D)
- Luggage compartment illumination (5D)
- Number plate lighting
- Switch bulbs
- Spotlight bulb
- Roof light bulbs
- Other light bulbs
- Horn
- Horn button
- Checking lighting
- Component Location
- Dipped beam relay (8)
- Main beam relay (8a)
- Lights, switch (10)
- Xenon lamp, LH (11aFL)
- Xenon lamp, RH (11aFR)
- Main beam lamp, LH (11FL)
- Main beam lamp, RH (11FR)
- Dipped beam lamp, LH (12FL)
- Dipped beam lamp, RH (12FR)
- Parking light bulb, front left (13FL)
- Parking light bulb, front right (13FR)
- Lamp, LH tailgate parking light (13HL)
- Lamp, RH tailgate parking light (13HR)
- Lamp, RL parking light (13RL)
- Lamp, RR parking light (13RR)
- Lamp, numberplate lighting (15)
- Rheostat, instrument lighting (16)
- Lamp, glove box lighting (19)
- Switch, direction indicators (24)
- Switch, hazard flashers (25)
- Lamp, FL direction indicator (27FL)
- Lamp, FR direction indicator (27FR)
- Lamp, RL direction indicator (27RL)
- Lamp, RR direction indicator (27RR)
- Brake light switch (29)
- High-level brake light bulb (30RC)
- Lamp, LH brake light (30RL)
- Lamp, RH brake light (30RR)
- Switch, reversing lights (31)
- Lamp, LH reversing light (32HL)
- Lamp, RH reversing light (32HR)
- Lamp, LH rear fog light (33HL)
- Lamp, RH rear fog light (33HR)
- Horn, LH (40LH)
- Horn, RH (40RH)
- Horn switch (41)
- Lamp, center roof lighting (50C)
- Lamp, front roof lighting (50F)
- Switch, interior lighting (53)
- Lamp, luggage compartment lighting (55)
- Switch, luggage compartment illumination (56)
- Horn relay (68)
- Lamp, FL fog light (85FL)
- Lamp, FR fog light (85FR)
- Switch, front fog lights (88)
- Lamp, LH side direction indicator (89LH)
- Lamp, RH side direction indicator (89RH)
- Lamp, selector lever position indicator (91)
- Relay, fog lights (107)
- Lamp, front ashtray/cigarette lighter illumination (148F)
- Lamp, rear ashtray/cigarette lighter illumination (148R)
- Switch, rear fog lights (161)
- Lamp, driver courtesy lighting (209D)
- Lamp, courtesy lighting, tailgate/bootlid, LH (209HL)
- Lamp, courtesy lighting, tailgate/bootlid, RH (209HR)
- Lamp, courtesy lighting, passenger door (209P)
- Courtesy lamp bulb, rear left door (209RL)
- Courtesy lamp bulb, rear right door (209RR)
- Dipswitch (215)
- Reading lamp, rear (225)
- Reading lamp, front center (225FC)
- Filament monitor, front lamps (228b)
- Lamp, LH side marker light (234FL)
- Lamp, RH side marker light (234FR)
- Transmission range switch 2, automatic with 31 and 77 (239)
- Switch, heating pad, FL seat (252FL)
- Switch, heating pad, FR seat (252FR)
- Switch, heating pad, rear seat (252R)
- Connection, trailer connector (258)
- Motor, LH beam length adjustment (280FL)
- Motor, RH beam length adjustment (280FR)
- Switch, beam length adjustment (282)
- Steering wheel contact unit, horn/switch (336b)
- Lamp, LH vanity mirror lighting (359LH)
- Lamp, RH vanity mirror lighting (359RH)
- Connection, mobile phone (375)
- Switch unit, electric window lifts/electrically operated sunroof (386)
- Data link connector, 16-pin, CARB (445)
- Switch, TCS (449)
- Switch, WINTER (506)
- Switch, simultaneous locking (514a)
- Main instrument unit (540)
- SID (541)
- Lamp, FL floor lighting (613FL)
- Lamp, FR floor lighting (613FR)
- Trionic control module, 4-cyl petrol (589)
- Control module, PMM (611)
- Switch, LH seat ventilation (615LH)
- Switch, RH seat ventilation (615RH)
- DICE control module (628)
- Control module, TWICE (632)
- Steering wheel switch unit (633)
- Control module, V6 diesel, contact A (655A)
- ESP switch (660)
- Headlamp flasher bulb, LH (661FL)
- Headlamp flasher bulb, RH (661FR)
- Headlamps, left (663FL)
- Headlamps, right (663FR)
- Solenoid, xenon lamp screen, LH (665FL)
- Solenoid, xenon lamp screen, RH (665FR)
- Main beam flasher relay (666)
- Control panel, navigation/radio (678)
- Control module, LH headlamp (682FL)
- Control module, RH headlamp (682FR)
- Load angle sensor, front (704F)
- Load angle sensor, rear (704R)
- Connector H4-9
- Connector H6-2
- Connector H6-4
- Connector H8-1
- Connector H8-2
- Connector H8-6
- Connector H10-1
- Connector H10-2
- Connector H10-8
- Connector H16-1
- Connector H16-2
- Connector H16-5
- Connector H16-6
- Connector H42-1
- Connector H42-2
- Connector H42-3
- Connector H42-4
- Connector H42-5
- Connector H43-1
- Connector H43-2
- Connector H80-1
- Crimp connection J1, front harness
- Crimp connection J2, front harness
- Crimp connection J3, front harness
- Crimp connection J6, front harness
- Crimp connection J42, instrument harness
- Crimp connection J43, instrument harness
- Crimp connection J46, instrument harness
- Crimp connection J48, instrument harness
- Crimp connection J55, instrument harness
- Crimp connection J58, instrument harness
- Crimp connection J61, instrument harness
- Crimp connection J62, instrument harness
- Crimp connection J63, instrument harness
- Crimp connection J65, instrument harness
- Crimp J66, instrument harness
- Crimp connection J88, instrument harness
- Crimp connection J89, instrument harness
- Crimp connection J90, rear harness
- Crimp connection J91, rear harness
- Crimp connection J93, rear harness
- Crimp connection J95, rear harness
- Crimp connection J96, rear harness
- Crimp connection J97, rear harness
- Crimp connection J98, rear harness
- Crimp connection J100, rear harness
- Crimp connection J101, rear harness
- Crimp connection J107, rear harness
- Crimp connection J120, rear harness
- Crimp connection J123, rear harness
- Crimp connection J124, rear harness
- Crimp connection J125, rear wiring harness
- Crimp connection J126, rear harness
- Crimp connection J127, rear wiring harness
- Crimp connection J128, rear harness
- Crimp connection J129, rear harness
- Crimp connection J130, driver's door
- Crimp connection J131, passenger door
- Crimp connection 132, tailgate
- Crimp J135, tailgate harness
- Crimp J136, tailgate harness
- Crimp J137, front bumper wiring harness
- Crimp J138, front bumper wiring harness
- Crimp connection J140, instrument harness
- Crimp connection J148, instrument wiring harness
- Crimp connection J163, instrument wiring harness
- Crimp connection J168, instrument harness
- Crimp connection J174, instrument harness
- Crimp connection J180, instrument harness
- Crimp connection J200, front harness
- Crimp connection J201, front harness
- Crimp J203, front harness
- Crimp connection J206, front harness
- Crimp connection J208, front harness
- Crimp connection J209, front harness
- Crimp connection J216, front harness
- Crimp connection J218, front harness
- Crimp connection J219, rear harness
- Crimp connection J220, rear harness
- Crimp connection J221, rear harness
- Grounding point G3
- Grounding point G5
- Grounding point G24
- Grounding point G30
- Grounding point, G31
- Grounding point G33
- Grounding point G40
- Grounding point, G41P
- Grounding point G42
- Grounding point G45 (only 5D)
- Fault Diagnosis Fault Codes
- Notes
- DTC B1145: Rear fog light
- DTC B1150: Front fog lights relay
- DTC B1160: Dipped beam relay
- DTC B1215: Interior lighting
- DTC B1220: Map Light
- DTC B1235: Luggage compartment lighting
- DTC B1240: Door lighting
- DTC B1735: Rheostat illumination
- DTC B2280: Dipswitch relay
- DTC B1605: Internal Fault
- DTC B2575: Malfunctioning circuit for Xenon lamp or Xenon lamp broken
- DTC B3410: Front Load Angle Sensor, Open circuit, shortage to B+/ground
- DTC B3420: Rear Load Angle Sensor, Open circuit, short to B+/ground
- DTC B3435: Headlamp levelling motor, open circuit or shortage
- Fault Diagnosis, General
- Fault Diagnosis, Symptoms
- No diagnostics communication
- Direction indicators
- Main lighting
- Front fog lights
- Rear fog lights
- Brake lights
- Luggage compartment lighting
- Reading lights
- Courtesy lights
- Reversing lights, manual transmission
- Reversing lights, automatic transmission
- Glove box light
- Button illumination
- Parking lights
- Parking lights (US/CA)
- Special Tools
- Technical Data
- Technical Description
- Safety and handling regulations, xenon headlamp
- System overview, external lighting
- System overview, exterior xenon lighting
- Main components, exterior lighting 4D
- Main components, exterior lighting 5D
- Main components, exterior xenon lighting
- System overview, interior lighting 4D
- System overview, interior lighting 5D
- Main components, interior lighting 4D
- Main components, interior lighting 5D
- Brief description
- Bus messages, lighting (DICE, TWICE, SID)
- Headlamps, halogen
- Dipped beam, halogen
- Main beam, halogen
- Filament monitor
- Manual headlamp beam adjustment
- Automatic headlamp levelling, xenon headlamps
- Headlamps, xenon
- Dipped beam, xenon
- Main beam, xenon, US/CA/JP
- Main beam, xenon, other markets
- Xenon headlamps, description of operation
- Xenon headlamps
- Xenon headlamps, inputs
- Xenon headlamps, outputs
- Xenon headlamps, power supply
- Xenon headlamps, ground
- Daylight driving lights
- Daylight driving lights, xenon
- Parking lights
- Brake lights
- Reversing lights
- Front fog lights
- Rear fog light
- Direction indicators
- Hazard warning lights
- Interior lighting
- Courtesy lights
- Floor lighting
- Reading and mirror lighting
- Glove box light
- Luggage compartment lighting
- Lighting for buttons and controls
- Light-and-key monitor
- Horn
- Adjustment - Replacement
- Lighting And Signaling Systems
- Horns
- Lighting And Signaling Systems
- Adjustment - Replacement
- Safety & Handling Regulations, Xenon Headlamp
- Headlamps
- Halogen lamp, change
- Headlamps, alignment
- Headlamps Programming
- Xenon headlamp, changing
- Xenon lighting system, calibration
- Xenon lamp, changing
- Headlamp/AHL control module, changing
- Headlamp/AHL control module, spare parts programming
- Load angle sensor, front
- Load angle sensor, rear
- Dipswitch
- Light switch
- Direction indicators, front
- Side direction indicators
- Fog lights
- Fog Lights, Aero
- Fog Light Adjustment
- Light alignment, fog lights, Aero
- Outer light cluster, rear 4D
- Outer light cluster, rear 5D
- Light cluster in boot lid 4D
- Light cluster in tailgate, 5D
- High-level brake lights 4D
- High-level brake light 5D
- Tailgate illumination (5D)
- Luggage compartment illumination (5D)
- Number plate lighting
- Switch bulbs
- Spotlight bulb
- Roof light bulbs
- Other light bulbs
- Horn
- Horn button
- Checking lighting
- Component Location
- Dipped beam relay (8)
- Main beam relay (8a)
- Lights, switch (10)
- Xenon lamp, LH (11aFL)
- Xenon lamp, RH (11aFR)
- Main beam lamp, LH (11FL)
- Main beam lamp, RH (11FR)
- Dipped beam lamp, LH (12FL)
- Dipped beam lamp, RH (12FR)
- Parking light bulb, front left (13FL)
- Parking light bulb, front right (13FR)
- Lamp, LH tailgate parking light (13HL)
- Lamp, RH tailgate parking light (13HR)
- Lamp, RL parking light (13RL)
- Lamp, RR parking light (13RR)
- Lamp, numberplate lighting (15)
- Rheostat, instrument lighting (16)
- Lamp, glove box lighting (19)
- Switch, direction indicators (24)
- Switch, hazard flashers (25)
- Lamp, FL direction indicator (27FL)
- Lamp, FR direction indicator (27FR)
- Lamp, RL direction indicator (27RL)
- Lamp, RR direction indicator (27RR)
- Brake light switch (29)
- High-level brake light bulb (30RC)
- Lamp, LH brake light (30RL)
- Lamp, RH brake light (30RR)
- Switch, reversing lights (31)
- Lamp, LH reversing light (32HL)
- Lamp, RH reversing light (32HR)
- Lamp, LH rear fog light (33HL)
- Lamp, RH rear fog light (33HR)
- Horn, LH (40LH)
- Horn, RH (40RH)
- Horn switch (41)
- Lamp, center roof lighting (50C)
- Lamp, front roof lighting (50F)
- Switch, interior lighting (53)
- Lamp, luggage compartment lighting (55)
- Switch, luggage compartment illumination (56)
- Horn relay (68)
- Lamp, FL fog light (85FL)
- Lamp, FR fog light (85FR)
- Switch, front fog lights (88)
- Lamp, LH side direction indicator (89LH)
- Lamp, RH side direction indicator (89RH)
- Lamp, selector lever position indicator (91)
- Relay, fog lights (107)
- Lamp, front ashtray/cigarette lighter illumination (148F)
- Lamp, rear ashtray/cigarette lighter illumination (148R)
- Switch, rear fog lights (161)
- Lamp, driver courtesy lighting (209D)
- Lamp, courtesy lighting, tailgate/bootlid, LH (209HL)
- Lamp, courtesy lighting, tailgate/bootlid, RH (209HR)
- Lamp, courtesy lighting, passenger door (209P)
- Courtesy lamp bulb, rear left door (209RL)
- Courtesy lamp bulb, rear right door (209RR)
- Dipswitch (215)
- Reading lamp, rear (225)
- Reading lamp, front center (225FC)
- Filament monitor, front lamps (228b)
- Lamp, LH side marker light (234FL)
- Lamp, RH side marker light (234FR)
- Transmission range switch 2, automatic with 31 and 77 (239)
- Switch, heating pad, FL seat (252FL)
- Switch, heating pad, FR seat (252FR)
- Switch, heating pad, rear seat (252R)
- Connection, trailer connector (258)
- Motor, LH beam length adjustment (280FL)
- Motor, RH beam length adjustment (280FR)
- Switch, beam length adjustment (282)
- Steering wheel contact unit, horn/switch (336b)
- Lamp, LH vanity mirror lighting (359LH)
- Lamp, RH vanity mirror lighting (359RH)
- Connection, mobile phone (375)
- Switch unit, electric window lifts/electrically operated sunroof (386)
- Data link connector, 16-pin, CARB (445)
- Switch, TCS (449)
- Switch, WINTER (506)
- Switch, simultaneous locking (514a)
- Main instrument unit (540)
- SID (541)
- Lamp, FL floor lighting (613FL)
- Lamp, FR floor lighting (613FR)
- Trionic control module, 4-cyl petrol (589)
- Control module, PMM (611)
- Switch, LH seat ventilation (615LH)
- Switch, RH seat ventilation (615RH)
- DICE control module (628)
- Control module, TWICE (632)
- Steering wheel switch unit (633)
- Control module, V6 diesel, contact A (655A)
- ESP switch (660)
- Headlamp flasher bulb, LH (661FL)
- Headlamp flasher bulb, RH (661FR)
- Headlamps, left (663FL)
- Headlamps, right (663FR)
- Solenoid, xenon lamp screen, LH (665FL)
- Solenoid, xenon lamp screen, RH (665FR)
- Main beam flasher relay (666)
- Control panel, navigation/radio (678)
- Control module, LH headlamp (682FL)
- Control module, RH headlamp (682FR)
- Load angle sensor, front (704F)
- Load angle sensor, rear (704R)
- Connector H4-9
- Connector H6-2
- Connector H6-4
- Connector H8-1
- Connector H8-2
- Connector H8-6
- Connector H10-1
- Connector H10-2
- Connector H10-8
- Connector H16-1
- Connector H16-2
- Connector H16-5
- Connector H16-6
- Connector H42-1
- Connector H42-2
- Connector H42-3
- Connector H42-4
- Connector H42-5
- Connector H43-1
- Connector H43-2
- Connector H80-1
- Crimp connection J1, front harness
- Crimp connection J2, front harness
- Crimp connection J3, front harness
- Crimp connection J6, front harness
- Crimp connection J42, instrument harness
- Crimp connection J43, instrument harness
- Crimp connection J46, instrument harness
- Crimp connection J48, instrument harness
- Crimp connection J55, instrument harness
- Crimp connection J58, instrument harness
- Crimp connection J61, instrument harness
- Crimp connection J62, instrument harness
- Crimp connection J63, instrument harness
- Crimp connection J65, instrument harness
- Crimp J66, instrument harness
- Crimp connection J88, instrument harness
- Crimp connection J89, instrument harness
- Crimp connection J90, rear harness
- Crimp connection J91, rear harness
- Crimp connection J93, rear harness
- Crimp connection J95, rear harness
- Crimp connection J96, rear harness
- Crimp connection J97, rear harness
- Crimp connection J98, rear harness
- Crimp connection J100, rear harness
- Crimp connection J101, rear harness
- Crimp connection J107, rear harness
- Crimp connection J120, rear harness
- Crimp connection J123, rear harness
- Crimp connection J124, rear harness
- Crimp connection J125, rear wiring harness
- Crimp connection J126, rear harness
- Crimp connection J127, rear wiring harness
- Crimp connection J128, rear harness
- Crimp connection J129, rear harness
- Crimp connection J130, driver's door
- Crimp connection J131, passenger door
- Crimp connection 132, tailgate
- Crimp J135, tailgate harness
- Crimp J136, tailgate harness
- Crimp J137, front bumper wiring harness
- Crimp J138, front bumper wiring harness
- Crimp connection J140, instrument harness
- Crimp connection J148, instrument wiring harness
- Crimp connection J163, instrument wiring harness
- Crimp connection J168, instrument harness
- Crimp connection J174, instrument harness
- Crimp connection J180, instrument harness
- Crimp connection J200, front harness
- Crimp connection J201, front harness
- Crimp J203, front harness
- Crimp connection J206, front harness
- Crimp connection J208, front harness
- Crimp connection J209, front harness
- Crimp connection J216, front harness
- Crimp connection J218, front harness
- Crimp connection J219, rear harness
- Crimp connection J220, rear harness
- Crimp connection J221, rear harness
- Grounding point G3
- Grounding point G5
- Grounding point G24
- Grounding point G30
- Grounding point, G31
- Grounding point G33
- Grounding point G40
- Grounding point, G41P
- Grounding point G42
- Grounding point G45 (only 5D)
- Fault Diagnosis Fault Codes
- Notes
- DTC B1145: Rear fog light
- DTC B1150: Front fog lights relay
- DTC B1160: Dipped beam relay
- DTC B1215: Interior lighting
- DTC B1220: Map Light
- DTC B1235: Luggage compartment lighting
- DTC B1240: Door lighting
- DTC B1735: Rheostat illumination
- DTC B2280: Dipswitch relay
- DTC B1605: Internal Fault
- DTC B2575: Malfunctioning circuit for Xenon lamp or Xenon lamp broken
- DTC B3410: Front Load Angle Sensor, Open circuit, shortage to B+/ground
- DTC B3420: Rear Load Angle Sensor, Open circuit, short to B+/ground
- DTC B3435: Headlamp levelling motor, open circuit or shortage
- Fault Diagnosis, General
- Fault Diagnosis, Symptoms
- No diagnostics communication
- Direction indicators
- Main lighting
- Front fog lights
- Rear fog lights
- Brake lights
- Luggage compartment lighting
- Reading lights
- Courtesy lights
- Reversing lights, manual transmission
- Reversing lights, automatic transmission
- Glove box light
- Button illumination
- Parking lights
- Parking lights (US/CA)
- Special Tools
- Technical Data
- Technical Description
- Safety and handling regulations, xenon headlamp
- System overview, external lighting
- System overview, exterior xenon lighting
- Main components, exterior lighting 4D
- Main components, exterior lighting 5D
- Main components, exterior xenon lighting
- System overview, interior lighting 4D
- System overview, interior lighting 5D
- Main components, interior lighting 4D
- Main components, interior lighting 5D
- Brief description
- Bus messages, lighting (DICE, TWICE, SID)
- Headlamps, halogen
- Dipped beam, halogen
- Main beam, halogen
- Filament monitor
- Manual headlamp beam adjustment
- Automatic headlamp levelling, xenon headlamps
- Headlamps, xenon
- Dipped beam, xenon
- Main beam, xenon, US/CA/JP
- Main beam, xenon, other markets
- Xenon headlamps, description of operation
- Xenon headlamps
- Xenon headlamps, inputs
- Xenon headlamps, outputs
- Xenon headlamps, power supply
- Xenon headlamps, ground
- Daylight driving lights
- Daylight driving lights, xenon
- Parking lights
- Brake lights
- Reversing lights
- Front fog lights
- Rear fog light
- Direction indicators
- Hazard warning lights
- Interior lighting
- Courtesy lights
- Floor lighting
- Reading and mirror lighting
- Glove box light
- Luggage compartment lighting
- Lighting for buttons and controls
- Light-and-key monitor
- Horn
- Adjustment - Replacement
- Lighting And Signaling Systems
- Infotainment
- Audio System
- Adjustment- Replacement
- Replacing Main Unit In Audio System
- Main unit
- Panel lighting
- Steering wheel switch
- Amplifier, Premium/Prestige
- Speakers, dashboard (left/right)
- Speaker, dashboard (center)
- Speakers, front doors
- Speakers, rear doors
- Speaker, parcel shelf Prestige (4D)
- Speaker, luggage compartment (5D)
- Antenna amplifier (4D)
- Antenna filter (4D)
- Antenna amplifier, right-hand side (5D)
- Antenna amplifier, left-hand side (5D)
- Changing the antenna cable between the antenna amplifier "2-channel" (5D)
- Antenna cable, radio (4D)
- Antenna cable, radio (5D)
- Repairing the window glass antenna (4D)
- CD changer, accessory (4D)
- CD changer, accessory (5D)
- Programming the main unit
- Component Location
- Horn switch (41)
- Loudspeaker, driver's door (266D)
- Loudspeaker, dashboard, center (266FC)
- Loudspeaker, dashboard, LH (266FL)
- Loudspeaker, dashboard, RH (266FR)
- Loudspeaker, passenger door (266P)
- Speaker, rear door, LH (266RPL)
- Speaker, rear door, RH (266RPR)
- Loudspeaker, parcel shelf, LH (266RL)
- Loudspeaker, parcel shelf, RH, 4D (266RR)
- Loudspeaker, subwoofer, 5D (266RR)
- Steering wheel contact unit, horn/switch (336b)
- Main unit, audio system (353)
- Amplifier, audio system (354)
- Connection, audio system amplifier, loudspeaker output (354h)
- Connector, CD changer (355ha)
- Connection, CD changer bus connection (355hb)
- Connection, mobile phone (375)
- SID (541)
- Antenna amplifier, radio (624)
- Antenna amplifier, radio, LH (624RL)
- Antenna amplifier, radio, RH (624RR)
- Steering wheel switch unit (633)
- Filter, antenna ground (644)
- Switch, navigation/telephone (693)
- Connector H2-6
- Connector H2-7
- Connector H8-4
- Connector H8-5
- Connector H16-1
- Connector H16-2
- Connector H16-3
- Connector H16-6
- Connector H42-1
- Connector H42-2
- Connector H42-3
- Connector H42-4
- Connector H80-1
- Crimp connection J46, instrument harness
- Crimp connection J67, instrument harness
- Crimp connection J68, instrument harness
- Crimp connection J84, instrument harness
- Crimp connection J89, instrument harness
- Grounding point G40
- Grounding point G42
- Fault Diagnosis, Fault Codes
- Notes
- DTC B1605, B2600, B2602, B2610: CD Changer Internal Fault
- DTC B2605: CD Changer Magazine Load/Eject Error
- DTC B2615, B2620, B2625, B2755, B2760, B2762, B2765, B2767, B2780: CD Changer Magazine Failure/Extreme Vibrations or Mechanical Failure, CD Changer CD Record Faulty or Internal Error 1, CD-Player Focus Error, Compact Disc Faulty or Extreme Vibrations, Compact Disc Read Error
- DTC B2650: Sound Controls. Faulty
- DTC B2670: Anti Theft Error.
- DTC B2750, B2752: CD-Player Mechanical Fault
- DTC B2770, B2775, B2800, B2802, B2805, B2810, B2815: Tape-Player Mechanical fault or faulty cassette, Tape Head Movement Error, Tape Jammed/Tape Broken or Mechanical Failure 1
- DTC B2772: CD Player Overheated
- DTC B2785: Anti Theft Error - Wrong car Environment
- DTC B2790: Anti Theft Error - DICE
- DTC B2795: Anti Theft Error - TWICE
- Fault Diagnosis, General
- Fault Diagnosis, Symptoms
- Fault diagnosis for cars equipped with navigation system
- No diagnostics communication
- No sound. The SID unit displays audio information.
- A click is heard from the speakers when the audio system is switched off
- Poor radio reception
- Bad radio reception on FM when electrically heated rear window is on (even noise level) (4D)
- No sound from one of the speakers
- No Sound On One Or Both Channels Of CD Changer - SID Displays CD Changer Information
- CD Changer Theft Protection Faulty
- Special Tools
- Technical Data
- Main unit, Premium and Prestige
- Test values and control module connections for Premium/Prestige
- Main unit, Popular
- Test values and control module connections for Popular
- Amplifier, Premium
- Amplifier, Prestige
- Test readings, amplifier connections
- Speakers, Premium
- Speaker, Prestige (4D)
- Speaker, Prestige (5D)
- Speakers, Popular
- Antenna amplifier, radio, system 1 (4D)
- Antenna amplifier, radio, system 2 (4D)
- Antenna amplifier, radio, system 1 (5D)
- Antenna amplifier, AM/FM radio, system 2 (5D)
- Antenna amplifier, FM radio, system 2 (5D)
- Antenna, radio (4D)
- Radio antenna, system 1/2 (5D)
- Radio antenna, system 2 (5D)
- Antenna filter, radio (4D)
- Steering wheel controls (switches)
- Steering wheel control (switches), Sentronic
- CD changer
- Test values, CD changer connections
- Technical Description
- System overview, Premium (4D)
- System overview, Prestige (4D)
- System overview, Popular (4D)
- Main components (4D)
- System overview, Premium (5D)
- System overview, Prestige (5D)
- System overview, Popular (5D)
- Main components (5D)
- Brief description
- Main unit inputs
- Head unit inputs, bus (petrol)
- Head unit inputs, bus (diesel)
- Main unit outputs
- Head unit outputs, bus (petrol)
- Head unit outputs, bus (diesel)
- Main unit
- Main unit power supply
- Main unit ground
- Bus messages, Audio
- Audio system, Premium/Prestige
- Audio system, Popular
- Radio, Premium/Prestige
- Radio, Popular
- Radio with RDS
- RDS radio services
- CD player, Premium/Prestige
- CD player, Popular
- CD changer
- Power amplifier, Premium/Prestige
- Antenna system, radio (4D)
- Antenna system, radio (5D)
- Steering wheel controls
- Speed-dependent volume
- Theft protection
- Adjustment- Replacement
- Navigation With Audio
- Adjustment/Replacement
- CD changer (4D)
- CD changer (5D)
- Main unit, audio (4D)
- Main unit, audio (5D)
- Main unit, navigation (4D)
- Main unit, navigation (5D)
- Control panel, Nav/Audio
- Switch, Nav/Tele
- Signal converter, I-bus
- Antenna, GPS/mobile telephone (4D)
- Antenna, GPS/mobile telephone (5D)
- Microphone (handsfree)
- Amplifier, Premium/Prestige
- Speaker, dashboard (center)
- Steering wheel switch
- Component location
- Lights, switch (10)
- Main fuse board 22a in the dashboard
- Switch, reversing lights (31)
- Transmission range switch 2, automatic with 31 and 77 (239)
- Loudspeaker, dashboard, LH (266FL)
- Loudspeaker, dashboard, RH (266FR)
- Main unit, audio system (353)
- Amplifier, audio system (354)
- Connection, mobile phone (375)
- TC/ABS control module (382)
- ABS control module (547)
- Antenna amplifier, radio (624)
- Antenna amplifier, radio, RH (624RR)
- DICE control module (628)
- Navigation unit (635)
- Navigation system connector (635h)
- Filter, antenna ground (644)
- ESP control module (671)
- Control panel, navigation/radio (678)
- Switch, navigation/telephone (693)
- Signal converter, I-bus (694)
- Connector H8-4
- Connector H8-5
- Connector H8-6
- Connector H10-15
- Connector H10-16
- Connector H16-7
- Connector H43-1
- Crimp connection J43, instrument harness
- Crimp connection J46, instrument harness
- Crimp connection J65, instrument harness
- Crimp connection J84, instrument harness
- Crimp connection J85, instrument harness
- Crimp connection J86, instrument harness
- Crimp connection J89, instrument harness
- Crimp connection J148, instrument wiring harness
- Crimp connection J163, instrument wiring harness
- Crimp connection J164, instrument wiring harness
- Crimp J215, front harness
- Grounding point G40
- Grounding point, G41P
- Grounding point G42
- Fault diagnosis, general
- Fault diagnosis, symptoms
- Calculated arrival time unrealistic
- The display is completely black
- Poor radio reception
- Poor touch screen function
- The vehicle marker on the map does not follow the position of the car/No GPS reception
- Vehicle speed signal faulty
- No image on the display screen
- No image on the display screen in navigation mode
- No or poor sound in all functions
- No or poor sound when using the CD changer
- No or poor sound when using navigation
- No or poor sound when using the radio
- Touch screen does not work
- Steering wheel controls do not work
- Route calculation does not work
- Navigation does not work
- Night Panel does not work
- Special tools
- Technical description
- Adjustment/Replacement
- Audio System
- Interior/Exterior Trim
- Body - 9-5
- Adjustment - Replacement
- Body repairs
- Checking body dimensions
- Cutting
- Welding
- MIG brazing, EU
- MIG brazing (non-EU)
- Handling of isocyanates
- Primer
- Sound insulation
- Front bumper shell bracket
- Bumper member with integrated collision box
- Radiator crossmember
- Section of front frame member
- Front wheel housing and complete front frame member
- Section of front wheel housing
- Section of front wheel housing with reinforcement
- A-pillar, lower part
- Outer sill
- Outer sill reinforcement
- B-pillar
- Side panel 4D
- Side panel 5D, part of side panel
- Side panel 5D, complete
- Section of side panel, rear sill
- Rear outer wheel housing
- Roof 4D
- Replacement of putty in C-pillar seal against roof, 4D
- Roof 5D
- Front roof member
- Roof member, rear 4D
- Roof member, rear 5D
- Roof member, hinge member 5D
- Front roof rivet
- Rear roof rivet
- Rear bumper abutment 4D
- Rear bumper abutment 5D
- Section of rear floor 4D
- Section of rear floor 5D
- Part of rear frame member
- Rear nut piece, front subframe
- Nut piece, rear subframe
- Fitting an additional modification identity plate
- Special tools
- 30 06 798 Spray Gun
- 30 14 107 Lifting handle, glass window (x2)
- 30 15 500 Multipress pistol
- 30 21 011 Pressure cup gun
- 82 92 518 Dipstick
- 82 92 617 Tool kit, rivet nuts
- 82 92 633 Drift, M4
- 82 92 641 Drift, M5
- 82 92 658 Drift, M6
- 82 92 666 Drift, M8
- 82 92 674 Drift, M10
- 82 92 682 Drift, M6 special
- 82 92 708 Nozzle, M5
- 82 92 716 Nozzle, M6
- 82 92 724 Nozzle, M8
- 82 92 732 Nozzle, M10
- 82 92 757 Locking pin
- 82 93 151 Drag link, rear
- 82 93 193 Chisel iron, small
- 82 93 201 Chisel iron, large
- 82 93 474 Removal tool
- 82 93 730 Plastic scraper
- 82 93 706 Wing guard
- 82 93 755 Front guard
- 85 80 144 Puller windscreen wiper arm
- 86 12 541 IR lamp, 220V
- 86 12 566 IR lamp, 110V
- Alignment bench for body alignment
- Grinder with disc for removing paint layers
- Disc for cutting and grinding
- Angle grinder for welded joints
- Belt grinder with wide belt
- Belt grinder with narrow belt
- Spot-welding drill
- Mag-welding machine
- Reciprocating saw
- Spot-welding unit
- Gas welding unit for welding and cutting
- Hole punching tool
- Technical data
- Technical description
- Adjustment - Replacement
- Exterior
- Adjustment-Replacement
- Front spoiler
- Front spoiler (sports package)
- Bumper shell, front
- Centre and side grilles
- Lower grille
- Lower center grille, Aero
- Lower outer grille, Aero
- Changing the front cellular block
- Front protective corner moulding
- Front protective moulding
- Rear protective corner moulding
- Rear protective moulding 4D
- Decor panel
- Rear bumper, 4D
- Rear bumper, 4D with towbar
- Rear bumper bracket, 4D
- Rear bumper, 5D
- Rear bumper, 5D with towbar
- Changing the rear bumper shell/cellular block, 4D
- Changing the rear bumper shell/cellular block, 5D
- Replacement of rear upper protective shell 5D
- Roof bar 5D
- Weatherstrip, 5D luggage compartment opening
- Weatherstrip over tailgate 5D
- Cover, 5D luggage compartment opening
- Protective mouldings, front and rear doors
- Scuff plate
- Lower protective moulding, front and rear doors
- Rear wheel arch moulding
- Front wing liners
- Rear wing liners
- Rear spoiler, 4D
- Lower rear spoiler
- Lower rear spoiler, Aero
- Rear spoiler, 5D
- Emblem, 4D boot lid
- Emblems, 5D tailgate
- Technical Description
- Adjustment-Replacement
- Interior Equipment - 9-5
- Adjustment - Replacement
- Energy absorber for improved head protection in case of impact.
- Door trim
- Headlining, 4D
- Headlining, 5D
- Roof covering luggage compartment, 5D
- Sun visor
- Vanity mirror, changing the bulb
- Courtesy handle
- A-pillar trim
- B-pillar trim
- C pillar trim, 4D
- C pillar trim, 5D
- D pillar trim, 5D
- Parcel shelf trim, 4D
- Parcel shelf support, 5D
- Side scuff plates
- Luggage compartment scuff plate, 4D
- Luggage compartment scuff plate, 5D
- Luggage compartment trim, floor panel, 4D
- Luggage compartment trim, side trim, 4D
- Luggage compartment trim, boot lid, 4D
- Luggage compartment trim, floor panel, 5D
- Luggage compartment trim, lower floor, 5D
- Luggage compartment trim, side trim, 5D
- Trim, tailgate, 5D
- Insulation, bonnet
- Window covers, tailgate, 5D
- Switch panel
- Dashboard
- Cup holder
- Rear seat cup holder
- Ashtray
- Centre console
- Gaiter on handbrake lever
- Glove box
- Defroster cover
- Left-hand air vent, passenger side
- Right-hand air vent, passenger side
- Tailgate illumination (5D)
- Luggage compartment illumination (5D)
- Roof light bulbs
- Spotlight bulb
- Switch bulbs
- Other light bulbs
- High-level brake lights 4D
- High-level brake light 5D
- Dipswitch
- Light switch
- Fitting the weatherstrip in the steering wheel
- Exchange of ashtray with wood or carbon fibre front panel
- Fault diagnosis, symptoms
- Special tools
- Technical description
- Adjustment - Replacement
- Body - 9-5
- Interior/Illumination Lights
- Lighting And Signaling Systems
- Adjustment - Replacement
- Safety & Handling Regulations, Xenon Headlamp
- Headlamps
- Halogen lamp, change
- Headlamps, alignment
- Headlamps Programming
- Xenon headlamp, changing
- Xenon lighting system, calibration
- Xenon lamp, changing
- Headlamp/AHL control module, changing
- Headlamp/AHL control module, spare parts programming
- Load angle sensor, front
- Load angle sensor, rear
- Dipswitch
- Light switch
- Direction indicators, front
- Side direction indicators
- Fog lights
- Fog Lights, Aero
- Fog Light Adjustment
- Light alignment, fog lights, Aero
- Outer light cluster, rear 4D
- Outer light cluster, rear 5D
- Light cluster in boot lid 4D
- Light cluster in tailgate, 5D
- High-level brake lights 4D
- High-level brake light 5D
- Tailgate illumination (5D)
- Luggage compartment illumination (5D)
- Number plate lighting
- Switch bulbs
- Spotlight bulb
- Roof light bulbs
- Other light bulbs
- Horn
- Horn button
- Checking lighting
- Component Location
- Dipped beam relay (8)
- Main beam relay (8a)
- Lights, switch (10)
- Xenon lamp, LH (11aFL)
- Xenon lamp, RH (11aFR)
- Main beam lamp, LH (11FL)
- Main beam lamp, RH (11FR)
- Dipped beam lamp, LH (12FL)
- Dipped beam lamp, RH (12FR)
- Parking light bulb, front left (13FL)
- Parking light bulb, front right (13FR)
- Lamp, LH tailgate parking light (13HL)
- Lamp, RH tailgate parking light (13HR)
- Lamp, RL parking light (13RL)
- Lamp, RR parking light (13RR)
- Lamp, numberplate lighting (15)
- Rheostat, instrument lighting (16)
- Lamp, glove box lighting (19)
- Switch, direction indicators (24)
- Switch, hazard flashers (25)
- Lamp, FL direction indicator (27FL)
- Lamp, FR direction indicator (27FR)
- Lamp, RL direction indicator (27RL)
- Lamp, RR direction indicator (27RR)
- Brake light switch (29)
- High-level brake light bulb (30RC)
- Lamp, LH brake light (30RL)
- Lamp, RH brake light (30RR)
- Switch, reversing lights (31)
- Lamp, LH reversing light (32HL)
- Lamp, RH reversing light (32HR)
- Lamp, LH rear fog light (33HL)
- Lamp, RH rear fog light (33HR)
- Horn, LH (40LH)
- Horn, RH (40RH)
- Horn switch (41)
- Lamp, center roof lighting (50C)
- Lamp, front roof lighting (50F)
- Switch, interior lighting (53)
- Lamp, luggage compartment lighting (55)
- Switch, luggage compartment illumination (56)
- Horn relay (68)
- Lamp, FL fog light (85FL)
- Lamp, FR fog light (85FR)
- Switch, front fog lights (88)
- Lamp, LH side direction indicator (89LH)
- Lamp, RH side direction indicator (89RH)
- Lamp, selector lever position indicator (91)
- Relay, fog lights (107)
- Lamp, front ashtray/cigarette lighter illumination (148F)
- Lamp, rear ashtray/cigarette lighter illumination (148R)
- Switch, rear fog lights (161)
- Lamp, driver courtesy lighting (209D)
- Lamp, courtesy lighting, tailgate/bootlid, LH (209HL)
- Lamp, courtesy lighting, tailgate/bootlid, RH (209HR)
- Lamp, courtesy lighting, passenger door (209P)
- Courtesy lamp bulb, rear left door (209RL)
- Courtesy lamp bulb, rear right door (209RR)
- Dipswitch (215)
- Reading lamp, rear (225)
- Reading lamp, front center (225FC)
- Filament monitor, front lamps (228b)
- Lamp, LH side marker light (234FL)
- Lamp, RH side marker light (234FR)
- Transmission range switch 2, automatic with 31 and 77 (239)
- Switch, heating pad, FL seat (252FL)
- Switch, heating pad, FR seat (252FR)
- Switch, heating pad, rear seat (252R)
- Connection, trailer connector (258)
- Motor, LH beam length adjustment (280FL)
- Motor, RH beam length adjustment (280FR)
- Switch, beam length adjustment (282)
- Steering wheel contact unit, horn/switch (336b)
- Lamp, LH vanity mirror lighting (359LH)
- Lamp, RH vanity mirror lighting (359RH)
- Connection, mobile phone (375)
- Switch unit, electric window lifts/electrically operated sunroof (386)
- Data link connector, 16-pin, CARB (445)
- Switch, TCS (449)
- Switch, WINTER (506)
- Switch, simultaneous locking (514a)
- Main instrument unit (540)
- SID (541)
- Lamp, FL floor lighting (613FL)
- Lamp, FR floor lighting (613FR)
- Trionic control module, 4-cyl petrol (589)
- Control module, PMM (611)
- Switch, LH seat ventilation (615LH)
- Switch, RH seat ventilation (615RH)
- DICE control module (628)
- Control module, TWICE (632)
- Steering wheel switch unit (633)
- Control module, V6 diesel, contact A (655A)
- ESP switch (660)
- Headlamp flasher bulb, LH (661FL)
- Headlamp flasher bulb, RH (661FR)
- Headlamps, left (663FL)
- Headlamps, right (663FR)
- Solenoid, xenon lamp screen, LH (665FL)
- Solenoid, xenon lamp screen, RH (665FR)
- Main beam flasher relay (666)
- Control panel, navigation/radio (678)
- Control module, LH headlamp (682FL)
- Control module, RH headlamp (682FR)
- Load angle sensor, front (704F)
- Load angle sensor, rear (704R)
- Connector H4-9
- Connector H6-2
- Connector H6-4
- Connector H8-1
- Connector H8-2
- Connector H8-6
- Connector H10-1
- Connector H10-2
- Connector H10-8
- Connector H16-1
- Connector H16-2
- Connector H16-5
- Connector H16-6
- Connector H42-1
- Connector H42-2
- Connector H42-3
- Connector H42-4
- Connector H42-5
- Connector H43-1
- Connector H43-2
- Connector H80-1
- Crimp connection J1, front harness
- Crimp connection J2, front harness
- Crimp connection J3, front harness
- Crimp connection J6, front harness
- Crimp connection J42, instrument harness
- Crimp connection J43, instrument harness
- Crimp connection J46, instrument harness
- Crimp connection J48, instrument harness
- Crimp connection J55, instrument harness
- Crimp connection J58, instrument harness
- Crimp connection J61, instrument harness
- Crimp connection J62, instrument harness
- Crimp connection J63, instrument harness
- Crimp connection J65, instrument harness
- Crimp J66, instrument harness
- Crimp connection J88, instrument harness
- Crimp connection J89, instrument harness
- Crimp connection J90, rear harness
- Crimp connection J91, rear harness
- Crimp connection J93, rear harness
- Crimp connection J95, rear harness
- Crimp connection J96, rear harness
- Crimp connection J97, rear harness
- Crimp connection J98, rear harness
- Crimp connection J100, rear harness
- Crimp connection J101, rear harness
- Crimp connection J107, rear harness
- Crimp connection J120, rear harness
- Crimp connection J123, rear harness
- Crimp connection J124, rear harness
- Crimp connection J125, rear wiring harness
- Crimp connection J126, rear harness
- Crimp connection J127, rear wiring harness
- Crimp connection J128, rear harness
- Crimp connection J129, rear harness
- Crimp connection J130, driver's door
- Crimp connection J131, passenger door
- Crimp connection 132, tailgate
- Crimp J135, tailgate harness
- Crimp J136, tailgate harness
- Crimp J137, front bumper wiring harness
- Crimp J138, front bumper wiring harness
- Crimp connection J140, instrument harness
- Crimp connection J148, instrument wiring harness
- Crimp connection J163, instrument wiring harness
- Crimp connection J168, instrument harness
- Crimp connection J174, instrument harness
- Crimp connection J180, instrument harness
- Crimp connection J200, front harness
- Crimp connection J201, front harness
- Crimp J203, front harness
- Crimp connection J206, front harness
- Crimp connection J208, front harness
- Crimp connection J209, front harness
- Crimp connection J216, front harness
- Crimp connection J218, front harness
- Crimp connection J219, rear harness
- Crimp connection J220, rear harness
- Crimp connection J221, rear harness
- Grounding point G3
- Grounding point G5
- Grounding point G24
- Grounding point G30
- Grounding point, G31
- Grounding point G33
- Grounding point G40
- Grounding point, G41P
- Grounding point G42
- Grounding point G45 (only 5D)
- Fault Diagnosis Fault Codes
- Notes
- DTC B1145: Rear fog light
- DTC B1150: Front fog lights relay
- DTC B1160: Dipped beam relay
- DTC B1215: Interior lighting
- DTC B1220: Map Light
- DTC B1235: Luggage compartment lighting
- DTC B1240: Door lighting
- DTC B1735: Rheostat illumination
- DTC B2280: Dipswitch relay
- DTC B1605: Internal Fault
- DTC B2575: Malfunctioning circuit for Xenon lamp or Xenon lamp broken
- DTC B3410: Front Load Angle Sensor, Open circuit, shortage to B+/ground
- DTC B3420: Rear Load Angle Sensor, Open circuit, short to B+/ground
- DTC B3435: Headlamp levelling motor, open circuit or shortage
- Fault Diagnosis, General
- Fault Diagnosis, Symptoms
- No diagnostics communication
- Direction indicators
- Main lighting
- Front fog lights
- Rear fog lights
- Brake lights
- Luggage compartment lighting
- Reading lights
- Courtesy lights
- Reversing lights, manual transmission
- Reversing lights, automatic transmission
- Glove box light
- Button illumination
- Parking lights
- Parking lights (US/CA)
- Special Tools
- Technical Data
- Technical Description
- Safety and handling regulations, xenon headlamp
- System overview, external lighting
- System overview, exterior xenon lighting
- Main components, exterior lighting 4D
- Main components, exterior lighting 5D
- Main components, exterior xenon lighting
- System overview, interior lighting 4D
- System overview, interior lighting 5D
- Main components, interior lighting 4D
- Main components, interior lighting 5D
- Brief description
- Bus messages, lighting (DICE, TWICE, SID)
- Headlamps, halogen
- Dipped beam, halogen
- Main beam, halogen
- Filament monitor
- Manual headlamp beam adjustment
- Automatic headlamp levelling, xenon headlamps
- Headlamps, xenon
- Dipped beam, xenon
- Main beam, xenon, US/CA/JP
- Main beam, xenon, other markets
- Xenon headlamps, description of operation
- Xenon headlamps
- Xenon headlamps, inputs
- Xenon headlamps, outputs
- Xenon headlamps, power supply
- Xenon headlamps, ground
- Daylight driving lights
- Daylight driving lights, xenon
- Parking lights
- Brake lights
- Reversing lights
- Front fog lights
- Rear fog light
- Direction indicators
- Hazard warning lights
- Interior lighting
- Courtesy lights
- Floor lighting
- Reading and mirror lighting
- Glove box light
- Luggage compartment lighting
- Lighting for buttons and controls
- Light-and-key monitor
- Horn
- Adjustment - Replacement
- Lighting And Signaling Systems
- Glass, Windows & Mirrors
- Adjustment-Replacement
- Windscreen
- Rear window
- Rear window 5D
- Side windows in front doors
- Side rear window 5D
- Side windows and fixed windows in rear doors
- Window lift, front door
- Window lift, rear door
- Door mirrors
- Door mirror, mirror lower cover
- Door mirror, glass
- Door mirror, frame
- Door mirror, cover
- Door mirror, motor
- Door mirror, switch
- Control module, PMM
- Interior rear-view mirror
- Interior Rear-View Mirror With Automatic Anti-Dazzle Function
- Programming the remote control, garage door opening
- Function check of the auto-dimming rear-view mirrors
- Handling Of Isocyanates
- Component Location
- Rheostat, instrument lighting (16)
- Main fuse board 22a in the dashboard
- Switch, reversing lights (31)
- Relay, electrically heated rear window (113)
- Heating element, rear window (115)
- Switch, electrically adjustable door mirror (124)
- Switch, electrically adjustable door mirror selector switch (125)
- Motor, driver's electrically adjustable door mirror (126D)
- Motor, passenger electrically adjustable door mirror (126P)
- Motor, electric window lift, driver's door (164D)
- Motor, electric window lift, passenger door (164P)
- Motor, electric window lift, rear left door (164RL)
- Motor, electric window lift, rear right door (164RR)
- Switch, electric window lift, rear left (190RL)
- Switch, electric window lift, rear right (190RR)
- Heating element, door mirror, driver's door (207D)
- Heating element, door mirror, passenger door (207P)
- Control module, ACC (216)
- Transmission range switch 2, automatic with 31 and 77 (239)
- Switch, door mirror reversing position (329)
- Switch unit, electric window lifts/electrically operated sunroof (386)
- Switch, door mirror retraction (538)
- Motor, door mirror retraction (551)
- SID (541)
- Control module, PMM (611)
- Antenna amplifier, radio (624)
- DICE control module (628)
- Control module, ADM (637)
- Switch, ADM (638)
- Electrochromatic film, door mirror (639)
- Filter, antenna ground (644)
- Driver's door mirror (680D)
- Passenger door mirror (680P)
- Left-hand door mirror (680LH)
- Right-hand door mirror (680RH)
- Rear-view mirror (681RH)
- Connector H1-1
- Connector H10-1
- Connector H10-11
- Connector H10-12
- Connector H10-13
- Connector H10-14
- Connector H16-1
- Connector H16-2
- Connector H16-3
- Connector H16-6
- Connector H16-7
- Connector H42-1
- Connector H42-2
- Connector H42-3
- Connector H42-4
- Connector H80-1
- Crimp connection J46, instrument harness
- Crimp connection J48, instrument harness
- Crimp connection J62, instrument harness
- Crimp connection J65, instrument harness
- Crimp connection J89, instrument harness
- Crimp connection J90, rear harness
- Crimp connection J95, rear harness
- Crimp connection J107, rear harness
- Crimp connection J112, rear harness
- Crimp connection J117, rear harness
- Crimp connection J118, rear harness
- Crimp connection J130, driver's door
- Crimp connection J131, passenger door
- Crimp J136, tailgate harness
- Crimp connection J140, instrument harness
- Crimp connection J142, instrument harness
- Crimp connection J148, instrument wiring harness
- Crimp connection J164, instrument wiring harness
- Grounding point G24
- Grounding point G33
- Grounding point G40
- Grounding point G42
- Grounding point G45 (only 5D)
- Fault Diagnosis, Fault Codes
- Notes
- DTC B1125: Relay electrically heated rear window door mirrors - Open circuit/shorting to ground & Shorting to B+
- DTC B1605: Internal Fault
- DTC B1800: Common Output to All Motors Short to B+ & Open Circuit/Short to Ground
- DTC B5121, B2122: Left Horizontal Potentiometer Short to B+ & Open Circuit/Short to Ground
- DTC B2126, B2127: Right Horizontal Potentiometer Short to B+ & Open Circuit/Short to Ground
- DTC B2162, B2167: Left Horizontal Motor Short to B+ & Open Circuit/Short to Ground
- DTC B2172, B2177: Right Horizontal Motor Short to B+ & Open Circuit/Short to Ground
- Fault Diagnosis, General
- Fault Diagnosis, Symptoms
- Manual adjustment of door mirrors not possible - One or all motors unserviceable - Applies to mirrors both with and without memory
- Setting of door mirrors does not work
- Remote control, garage opening does not work
- Rear-View Mirrors With Anti-Dazzle Function Do Not Work
- Tilt function does not work
- Memory setting does not work for either PSM or PMM
- Door mirror on wrong side is tilted downwards
- Rear window and door mirror heating does not come on until 20 seconds after ignition is switched on
- Window lifts, fault diagnosis tips
- Automatic Anti-Dazzle Rear-View Mirror, Fault Diagnosis Hints
- Wind noise from front side windows
- Special Tools
- Tech 2
- 30 14 099 Handle for cutting wire
- 30 18 033 Cutting wire
- 82 92 831 Wire, window removal, L = 30 m
- 82 92 971 Adhesive pistol, 220 V, AC 50 Hz
- 82 93 474 Removal tool
- 82 92 989 Adhesive pistol, 110 V, AC 50 Hz
- 82 93 722 Extra removal wire
- 82 93 714 Kit, window removal tools
- 83 92 823 Glass lifting handle (x2)
- 85 80 144 Puller windscreen wiper arm
- 86 11 857 Test lamp, red-green
- Technical Data
- Technical Description
- System overview
- Brief description
- Windscreen and rear window
- Rear window and rear side window 5D
- Side windows
- Window lifts
- System overview, electrically heated rear window and door mirrors
- Main components, electrically heated rear window and door mirrors
- Brief description, electrically heated rear window and door mirrors
- Electrically heated rear window and door mirrors
- Interior rear-view mirror
- Interior rear-view mirror with remote control, garage opening and compass, US/CA
- Electrically adjustable door mirrors, brief description
- Electrically adjustable door mirrors
- Rear-view mirrors with automatic antidazzle function
- Door mirror without memory
- System overview, Power Mirror Memory (PMM)
- Main components, PMM
- Brief description, PMM
- Door mirrors with memory (PMM)
- Control module inputs bus (petrol), PMM
- Control module inputs bus (diesel), PMM
- Control module outputs bus (petrol), PMM
- Control module outputs bus (diesel), PMM
- Control module, PMM
- Control module power supply and ground (PMM)
- Bus signals, PMM
- Switch
- Motors
- Adjustment-Replacement
- Seats
- Adjustment - Replacement
- Front Seat
- Emergency operation of electrically adjustable seat
- Upholstery fabric, seat cushion
- Upholstery, rear seat
- Heating pad, front seat squab
- Heating pad, backrest
- Fan motor, seat
- Fan motor, backrest
- Fan resistor
- Seat cowl, upper and lower
- Seat frame
- Lumbar support adjustment
- Height adjustment, manual seat
- PSM Control module
- Motor and sensor, legroom adjustment
- Motor and sensor, front and rear height adjustment
- Motor and sensor, backrest adjustment
- Seat cushion, rear seat
- Access cover for ISOFIX hooks, rear seat
- Armrest, rear seat 4D
- Armrest, rear seat 5D
- Armrest upholstery, rear seat 5D
- Rear seat cup holder
- Integrated child seat
- Upholstery, integrated child seat
- Heating pad, rear seat
- Rear seat backrest, 4D
- Rear seat backrest upholstery, 4D
- Rear seat head restraints, 4D
- Rear seat backrest, 5D
- Rear seat backrest upholstery, 5D
- Rear seat backrest locking mechanism, 5D
- Rear seat head restraints, 5D
- Rear seat head restraint upholstery, 5D
- Rear seat head restraint sleeves, 5D
- Side bolster, 5D
- Side bolster upholstery, 5D
- ISOFIX hooks, rear seat
- Component Location
- Rheostat, instrument lighting (16)
- Heating pad, FL seat (64FL)
- Heating pad, FR seat (64FR)
- Heating pad, RL seat (64RL)
- Heating pad, RR seat (64RR)
- Switch, heating pad, FL seat (252FL)
- Switch, heating pad, FR seat (252FR)
- Switch, heating pad, rear seat (252R)
- Temperature sensor, heating pad (254)
- Switch, electrically adjustable seat, driver (357D)
- Motor, legroom adjustment, electrically adjustable driver's seat (357Da)
- Motor, front height adjustment, electrically adjustable driver's seat (357Db)
- Motor, rear height adjustment, electrically adjustable driver's seat (357Dc)
- Motor, backrest adjustment, electrically adjustable driver's seat (357Dd)
- Position sensor, legroom adjustment, electrically adjustable driver's seat with memory (357De)
- Position sensor, front height adjustment, electrically adjustable driver's seat with memory (357Df)
- Position sensor, rear height adjustment, electrically adjustable driver's seat with memory (357Dg)
- Position sensor, backrest adjustment, electrically adjustable driver's seat with memory (357Dh)
- Switch, electrically adjustable driver's seat with memory (357Dj)
- Control module, electrically adjustable driver's seat with memory (357Dk)
- Switch, electrically adjustable passenger seat (357P)
- Motor, legroom adjustment, electrically adjustable passenger seat (357Pa)
- Motor, front height adjustment, electrically adjustable passenger seat (357Pb)
- Motor, rear height adjustment, electrically adjustable passenger seat (357Pc)
- Motor, backrest adjustment, electrically adjustable passenger seat (357Pd)
- Relay, electrically operated driver's seat (446D)
- Relay, electrically adjustable passenger seat (446P)
- Relay, heated rear seat (511)
- SID (541)
- Switch, LH seat ventilation (615LH)
- Switch, RH seat ventilation (615RH)
- Motor, LH seat backrest ventilation fan (616LH)
- Motor, RH seat backrest ventilation fan (616RH)
- Motor, LH seat cushion ventilation fan (617LH)
- Motor, RH seat cushion ventilation fan (617RH)
- DICE control module (628)
- Control module, TWICE (632)
- Resistor, LH seat ventilation (636LH)
- Resistor, RH seat ventilation (636RH)
- Connector H4-3
- Connector H4-4
- Connector H29-1
- Connector H29-2
- Connector H80-1
- Crimp connection J43, instrument harness
- Crimp connection J65, instrument harness
- Crimp connection J88, instrument harness
- Crimp connection J89, instrument harness
- Crimp connection J94, rear harness
- Crimp connection J95, rear harness
- Crimp connection J117, rear harness
- Crimp connection J118, rear harness
- Crimp connection J142, instrument harness
- Crimp J177, instrument harness
- Grounding point G5
- Grounding point G14
- Grounding point G24
- Grounding point, G41P
- Fault Diagnosis, Fault Codes
- Notes
- DTC B1130: Rear Seat Heating Relay. Short to B+ & Open Circuit/Short to Ground
- DTC B1535: Power Seats Relay. Short to B+ & Open Circuit/Short to Ground
- DTC B1605: Internal Fault
- DTC B2101: Legroom Adjustment Hall Sensor. Short to Ground & Open Circuit/Short to B+
- DTC B2106: Seat Front Hall Sensor. Short to Ground & Open Circuit/Short to B+
- DTC B2111: Seat Rear Hall Sensor. Short to Ground & Open Circuit/Short to B+
- DTC B2116: Backrest Hall Sensor. Short to Ground & Open Circuit/Short to B+
- DTC B2142: Legroom Adjustment Motor. Open Circuit & Short to Ground
- DTC B2147: Backrest Motor. Open Circuit & Short to Ground
- DTC B2152: Seat Rear Motor. Open Circuit & Short to Ground
- DTC B2157: Seat Front Motor. Open Circuit & Short to Ground
- Fault Diagnosis, General
- Fault Diagnosis, Symptoms
- Heated front seat not working
- Ventilated front seat not working
- Rear seat heating does not work
- Electrically adjustable passenger seat not working
- Manual operation of memory seat not working
- Memory functions faulty, manual operation of seat OK
- Electrically controlled seat cannot be operated when the driver's door is opened
- Electrically controlled seat cannot be operated when the passenger door is opened
- Electrically controlled seat cannot be operated when the left rear door is opened
- Electrically controlled seat cannot be operated when the right rear door is opened
- No diagnostic communication
- Special Tools
- Tech 2
- 75 19 531 Protective collar (type 10)
- 82 93 011 Seat cover (x 400)
- 82 93 029 Carpet cover
- 84 71 062 Fitting kit, upholstery staples
- 84 71 179 Removal tool, clips
- 85 80 110 Removal tool, connector pin
- 85 80 151 Kit, connector pin removal tool
- 85 80 169 Set of tips
- 86 11 345 Jumper cable (x 2)
- 86 11 352 Measurement cable, male pin (x 4)
- 86 11 857 Test lamp, red-green
- 86 12 202 Breakout box, 120-pin
- 86 12 160 Text cable, 8, 22 and 26-pin, power seat memory (PSM)
- Technical Data
- Technical Description
- System overview
- Brief description
- SAHR
- Child seat mounting
- Integrated child seat
- Heated front seat
- Ventilated front seat
- Heated rear seat
- Electrically adjustable passenger seat
- System overview, PSM system
- Main components, PSM system
- Brief Description, PSM system
- Control module inputs
- Control module bus inputs
- Control module outputs
- Control module bus outputs
- PSM Control module
- Switch unit
- Motors
- Hall sensor
- Memory buttons
- Bus signals, PSM
- Adjustment - Replacement
- Window Motors & Regulators
- Glass, Windows & Mirrors
- Adjustment-Replacement
- Windscreen
- Rear window
- Rear window 5D
- Side windows in front doors
- Side rear window 5D
- Side windows and fixed windows in rear doors
- Window lift, front door
- Window lift, rear door
- Door mirrors
- Door mirror, mirror lower cover
- Door mirror, glass
- Door mirror, frame
- Door mirror, cover
- Door mirror, motor
- Door mirror, switch
- Control module, PMM
- Interior rear-view mirror
- Interior Rear-View Mirror With Automatic Anti-Dazzle Function
- Programming the remote control, garage door opening
- Function check of the auto-dimming rear-view mirrors
- Handling Of Isocyanates
- Component Location
- Rheostat, instrument lighting (16)
- Main fuse board 22a in the dashboard
- Switch, reversing lights (31)
- Relay, electrically heated rear window (113)
- Heating element, rear window (115)
- Switch, electrically adjustable door mirror (124)
- Switch, electrically adjustable door mirror selector switch (125)
- Motor, driver's electrically adjustable door mirror (126D)
- Motor, passenger electrically adjustable door mirror (126P)
- Motor, electric window lift, driver's door (164D)
- Motor, electric window lift, passenger door (164P)
- Motor, electric window lift, rear left door (164RL)
- Motor, electric window lift, rear right door (164RR)
- Switch, electric window lift, rear left (190RL)
- Switch, electric window lift, rear right (190RR)
- Heating element, door mirror, driver's door (207D)
- Heating element, door mirror, passenger door (207P)
- Control module, ACC (216)
- Transmission range switch 2, automatic with 31 and 77 (239)
- Switch, door mirror reversing position (329)
- Switch unit, electric window lifts/electrically operated sunroof (386)
- Switch, door mirror retraction (538)
- Motor, door mirror retraction (551)
- SID (541)
- Control module, PMM (611)
- Antenna amplifier, radio (624)
- DICE control module (628)
- Control module, ADM (637)
- Switch, ADM (638)
- Electrochromatic film, door mirror (639)
- Filter, antenna ground (644)
- Driver's door mirror (680D)
- Passenger door mirror (680P)
- Left-hand door mirror (680LH)
- Right-hand door mirror (680RH)
- Rear-view mirror (681RH)
- Connector H1-1
- Connector H10-1
- Connector H10-11
- Connector H10-12
- Connector H10-13
- Connector H10-14
- Connector H16-1
- Connector H16-2
- Connector H16-3
- Connector H16-6
- Connector H16-7
- Connector H42-1
- Connector H42-2
- Connector H42-3
- Connector H42-4
- Connector H80-1
- Crimp connection J46, instrument harness
- Crimp connection J48, instrument harness
- Crimp connection J62, instrument harness
- Crimp connection J65, instrument harness
- Crimp connection J89, instrument harness
- Crimp connection J90, rear harness
- Crimp connection J95, rear harness
- Crimp connection J107, rear harness
- Crimp connection J112, rear harness
- Crimp connection J117, rear harness
- Crimp connection J118, rear harness
- Crimp connection J130, driver's door
- Crimp connection J131, passenger door
- Crimp J136, tailgate harness
- Crimp connection J140, instrument harness
- Crimp connection J142, instrument harness
- Crimp connection J148, instrument wiring harness
- Crimp connection J164, instrument wiring harness
- Grounding point G24
- Grounding point G33
- Grounding point G40
- Grounding point G42
- Grounding point G45 (only 5D)
- Fault Diagnosis, Fault Codes
- Notes
- DTC B1125: Relay electrically heated rear window door mirrors - Open circuit/shorting to ground & Shorting to B+
- DTC B1605: Internal Fault
- DTC B1800: Common Output to All Motors Short to B+ & Open Circuit/Short to Ground
- DTC B5121, B2122: Left Horizontal Potentiometer Short to B+ & Open Circuit/Short to Ground
- DTC B2126, B2127: Right Horizontal Potentiometer Short to B+ & Open Circuit/Short to Ground
- DTC B2162, B2167: Left Horizontal Motor Short to B+ & Open Circuit/Short to Ground
- DTC B2172, B2177: Right Horizontal Motor Short to B+ & Open Circuit/Short to Ground
- Fault Diagnosis, General
- Fault Diagnosis, Symptoms
- Manual adjustment of door mirrors not possible - One or all motors unserviceable - Applies to mirrors both with and without memory
- Setting of door mirrors does not work
- Remote control, garage opening does not work
- Rear-View Mirrors With Anti-Dazzle Function Do Not Work
- Tilt function does not work
- Memory setting does not work for either PSM or PMM
- Door mirror on wrong side is tilted downwards
- Rear window and door mirror heating does not come on until 20 seconds after ignition is switched on
- Window lifts, fault diagnosis tips
- Automatic Anti-Dazzle Rear-View Mirror, Fault Diagnosis Hints
- Wind noise from front side windows
- Special Tools
- Tech 2
- 30 14 099 Handle for cutting wire
- 30 18 033 Cutting wire
- 82 92 831 Wire, window removal, L = 30 m
- 82 92 971 Adhesive pistol, 220 V, AC 50 Hz
- 82 93 474 Removal tool
- 82 92 989 Adhesive pistol, 110 V, AC 50 Hz
- 82 93 722 Extra removal wire
- 82 93 714 Kit, window removal tools
- 83 92 823 Glass lifting handle (x2)
- 85 80 144 Puller windscreen wiper arm
- 86 11 857 Test lamp, red-green
- Technical Data
- Technical Description
- System overview
- Brief description
- Windscreen and rear window
- Rear window and rear side window 5D
- Side windows
- Window lifts
- System overview, electrically heated rear window and door mirrors
- Main components, electrically heated rear window and door mirrors
- Brief description, electrically heated rear window and door mirrors
- Electrically heated rear window and door mirrors
- Interior rear-view mirror
- Interior rear-view mirror with remote control, garage opening and compass, US/CA
- Electrically adjustable door mirrors, brief description
- Electrically adjustable door mirrors
- Rear-view mirrors with automatic antidazzle function
- Door mirror without memory
- System overview, Power Mirror Memory (PMM)
- Main components, PMM
- Brief description, PMM
- Door mirrors with memory (PMM)
- Control module inputs bus (petrol), PMM
- Control module inputs bus (diesel), PMM
- Control module outputs bus (petrol), PMM
- Control module outputs bus (diesel), PMM
- Control module, PMM
- Control module power supply and ground (PMM)
- Bus signals, PMM
- Switch
- Motors
- Adjustment-Replacement
- Glass, Windows & Mirrors
- Wiper/Washer Systems
- Wash/Wipe Systems
- Adjustment / Replacement
- Windscreen wiper assembly
- Windscreen wiper motor, LHD
- Rear window wiper 5D
- Washer nozzles, headlamps
- Telescope cylinder, headlamp washers
- Windscreen wiper switch
- Washer fluid reservoir
- Washer pump, windscreen
- Washer pump, headlamps
- Washer pump, rear window
- Rain sensor
- Washer fluid level sensor
- Windscreen washer hoses
- Windscreen washer nozzles
- Headlamp washer hoses
- Washer pattern adjustment
- Component location
- Stalk switch, windscreen wipers (61)
- Switch, rear window wiper (61a)
- Motor, windscreen wiper (62F)
- Motor, rear window wiper (62R)
- Motor, window washer fluid pump (63b)
- Motor, rear window washer fluid pump (63c)
- Relay, intermittent wiping, front (83)
- Relay, intermittent rear window wiper operation (83a)
- Rheostat, intermittent wiping (618)
- DICE control module (628)
- Rain sensor (649)
- Rain sensor relay (650)
- Relay, high pressure headlamp washer fluid pump (667)
- Motor, high-pressure headlamp washer pump (668)
- Connector H8-1
- Connector H8-2
- Connector H33-1
- Connector H43-1
- Connector H43-2
- Connector H80-1
- Crimp connection J2, front harness
- Crimp connection J3, front harness
- Crimp connection J43, instrument harness
- Crimp connection J46, instrument harness
- Crimp connection J48, instrument harness
- Crimp connection J63, instrument harness
- Crimp J135, tailgate harness
- Crimp connection J142, instrument harness
- Crimp connection J144, instrument harness
- Crimp connection J161, instrument wiring harness
- Crimp J204, front wiring harness
- Crimp J223, front wiring harness
- Crimp J225, rear wiring harness 5D
- Crimp J226, rear wiring harness 5D
- Grounding point G30
- Grounding point G40
- Grounding point, G41P
- Grounding point G42
- Grounding point G45 (only 5D)
- Fault diagnosis, fault codes
- Fault diagnosis, general
- Fault diagnosis, symptoms
- Special tools
- Technical data
- Technical description
- System overview, windscreen wipers
- System overview, rear window wiper, (5D)
- Main components, front wipers
- Main components, rear window wiper, (5D)
- Brief description
- Windscreen wipers with rain sensor
- Windscreen wipers
- Rear window wiper (5D)
- Headlamp washers
- Washer system 4D
- Washer system, rear window (5D)
- Power supply, rain sensor
- Ground, rain sensor
- Adjustment / Replacement
- Wash/Wipe Systems
- Anti-Theft Systems
- Body & Frame
- Door Locks
- Doors & Locks
- Adjustment-Replacement
- Replacing Remote Control Keypad
- Emergency opening, tailgate
- Changing battery in key remote
- Front doors
- Front door, adjustment
- Front door, outer door panel
- Rear doors
- Rear door, adjustment
- Rear door, outer door panel
- Front door lock unit
- Rear door handle
- Rear door lock unit
- Bonnet
- Bonnet, adjustment
- Bonnet hinges
- Bonnet lock
- Bonnet lock control
- Boot lid 4D
- Boot lid 4D, adjustment
- Tailgate 5D, complete
- Tailgate 5D, changing
- Tailgate 5D, adjustment
- Boot lid hinges, 4D
- Tailgate hinges, 5D
- Tailgate gas springs 5D
- Outside handle, tailgate 4D
- Boot lid lock, 4D
- Tailgate lock, 5D
- Boot lid lock motor, 4D
- Tailgate lock motor, 5D
- Tailgate lock cylinder, 5D
- Lock unit, filler flap, 4D
- Lock unit, filler flap, 5D
- Switch, tank hatch opening
- Adjusting tailgate locking functions with diagnostic instrument
- Front door handle
- Component Location
- Rheostat, instrument lighting (16)
- Switch, luggage compartment illumination (56)
- Central locking system motor, driver (184D)
- Central locking system motor, boot lid/tailgate (184H)
- Central locking system motor, passenger (184P)
- Central locking system motor, rear left door (184RL)
- Central locking system motor, rear right door (184RR)
- Switch unit, electric window lifts/electrically operated sunroof (386)
- Switch, boot lid/tailgate (388)
- Central locking system solenoid, filler cap (434a)
- Switch, simultaneous locking (514a)
- Main instrument unit (540)
- SID (541)
- Tailgate motor relay (594)
- Switch, fuel filler flap lock (623)
- DICE control module (628)
- Filler cap relay (629)
- Control module, TWICE (632)
- Connector H8-1
- Connector H8-2
- Connector H10-2
- Connector H16-1
- Connector H16-2
- Connector H16-6
- Connector H42-1
- Connector H42-2
- Connector H42-3
- Connector H42-4
- Connector H80-1
- Crimp connection J65, instrument harness
- Crimp J66, instrument harness
- Crimp connection J90, rear harness
- Crimp connection J91, rear harness
- Crimp connection J94, rear harness
- Crimp connection J95, rear harness
- Crimp connection J102, rear harness
- Crimp connection J103, rear harness
- Crimp connection J104, rear harness
- Crimp connection J112, rear harness
- Crimp connection J117, rear harness
- Crimp connection J130, driver's door
- Crimp connection 132, tailgate
- Crimp J136, tailgate harness
- Crimp connection J164, instrument wiring harness
- Crimp J177, instrument harness
- Grounding point G3
- Grounding point G14
- Grounding point G24
- Grounding point G33
- Grounding point G44 (4D only)
- Grounding point G45 (only 5D)
- Grounding point G46 (5D only)
- Fault Diagnosis, General
- Fault Diagnosis, Symptoms
- Special Tools
- Technical Data
- Technical Description
- System overview
- Brief description, bonnet, doors and boot lid/tailgate
- Bonnet
- Doors
- Boot lid 4D
- Tailgate 5D
- Electrically operated tank hatch
- System overview, central locking system
- Main components, central locking system
- Brief description, central locking system
- Central locking system
- Key
- Remote control
- Notes
- Receiver
- Locking all doors with the remote control
- Unlocking all the doors with the remote control
- Unlocking the luggage compartment with the remote control
- Activating TSL with the remote control
- Inactivating TSL with the remote control
- Separate unlocking of driver's door with the remote control (US/CA)
- Lock button in center console
- Lock buttons on doors
- Guard
- Lock motor, driver's door
- Lock motor, passenger door
- Lock motors, rear doors
- System overview, central locking system, tailgate 5D
- Main components, central locking system, tailgate 5D
- Central lock operation, tailgate 5D
- Key, tailgate 5D
- Remote control, tailgate 5D
- Adjusting tailgate locking functions with diagnostic instrument
- Driver's door switch, tailgate 5D
- Emergency opening handle 4D US/CA
- Adjustment-Replacement
- Theft Protection
- Adjustment - Replacement
- Door switch, front left (54FL)
- Door switch, front right (54FR)
- Switch, luggage compartment illumination (56)
- Central locking system motor, driver (184D)
- Siren, anti-theft alarm (275)
- LED, anti-theft alarm (305)
- Control module, TWICE (632)
- Connector H8-2
- Connector H10-1
- Connector H10-2
- Connector H16-6
- Connector H42-1
- Connector H42-3
- Connector H43-2
- Connector H80-1
- Crimp connection J3, front harness
- Crimp connection J48, instrument harness
- Crimp connection J67, instrument harness
- Crimp connection J91, rear harness
- Crimp connection J105, rear harness
- Crimp connection 132, tailgate
- Crimp J136, tailgate harness
- Crimp J177, instrument harness
- Grounding point G3
- Grounding point G30
- Grounding point G40
- Grounding point G42
- Grounding point G45 (only 5D)
- Fault diagnosis, general
- Special tools
- Technical data
- Adjustment - Replacement
- Theft Warning Integrated Central Electronics (Twice)
- Adjustment - Replacement
- Component Location
- Door switch, front left (54FL)
- Door switch, front right (54FR)
- Switch, luggage compartment illumination (56)
- Control module, TWICE (632)
- Connector H8-2
- Connector H10-2
- Connector H16-6
- Connector H80-1
- Crimp connection J60, instrument harness
- Crimp connection J86, instrument harness
- Crimp connection J91, rear harness
- Crimp connection J94, rear harness
- Crimp connection J118, rear harness
- Crimp connection 132, tailgate
- Crimp J136, tailgate harness
- Crimp connection J142, instrument harness
- Crimp J177, instrument harness
- Grounding point G3
- Grounding point G14
- Grounding point G45 (only 5D)
- Fault Diagnosis Fault Codes
- Fault Diagnosis General
- Fault Diagnosis, Symptoms
- Special Tools
- Technical Data
- Technical Description
- System overview, TWICE
- System overview, lamp check
- Main components, lamp check (4D)
- Main components, lamp check (5D)
- System overview, seat belt warning
- Main components, seat belt warning
- System overview, electric heated rear seat
- Main components, electric heated rear seat
- System overview, electric powered passenger seat front
- Main components, electric powered passenger seat front
- System overview, central locking doors
- Main components, central locking doors
- System overview, electrical opening of boot lid (4D)
- Main components, electrical opening of boot lid (4D)
- System overview, electrical opening of tailgate (5D)
- Main components, electric opening of tailgate (5D)
- System overview, immobilization
- Main components, immobilization
- Brief description of TWICE
- Control module inputs
- Control module inputs, bus
- Control module inputs, bus, diesel
- Control module outputs
- Control module outputs, bus
- Control module outputs, bus, diesel
- Control module
- Control module power supply
- Control module ground
- Bus messages, TWICE
- Doors & Locks
- Exterior/Interior Trim
- Body - 9-5
- Adjustment - Replacement
- Body repairs
- Checking body dimensions
- Cutting
- Welding
- MIG brazing, EU
- MIG brazing (non-EU)
- Handling of isocyanates
- Primer
- Sound insulation
- Front bumper shell bracket
- Bumper member with integrated collision box
- Radiator crossmember
- Section of front frame member
- Front wheel housing and complete front frame member
- Section of front wheel housing
- Section of front wheel housing with reinforcement
- A-pillar, lower part
- Outer sill
- Outer sill reinforcement
- B-pillar
- Side panel 4D
- Side panel 5D, part of side panel
- Side panel 5D, complete
- Section of side panel, rear sill
- Rear outer wheel housing
- Roof 4D
- Replacement of putty in C-pillar seal against roof, 4D
- Roof 5D
- Front roof member
- Roof member, rear 4D
- Roof member, rear 5D
- Roof member, hinge member 5D
- Front roof rivet
- Rear roof rivet
- Rear bumper abutment 4D
- Rear bumper abutment 5D
- Section of rear floor 4D
- Section of rear floor 5D
- Part of rear frame member
- Rear nut piece, front subframe
- Nut piece, rear subframe
- Fitting an additional modification identity plate
- Special tools
- 30 06 798 Spray Gun
- 30 14 107 Lifting handle, glass window (x2)
- 30 15 500 Multipress pistol
- 30 21 011 Pressure cup gun
- 82 92 518 Dipstick
- 82 92 617 Tool kit, rivet nuts
- 82 92 633 Drift, M4
- 82 92 641 Drift, M5
- 82 92 658 Drift, M6
- 82 92 666 Drift, M8
- 82 92 674 Drift, M10
- 82 92 682 Drift, M6 special
- 82 92 708 Nozzle, M5
- 82 92 716 Nozzle, M6
- 82 92 724 Nozzle, M8
- 82 92 732 Nozzle, M10
- 82 92 757 Locking pin
- 82 93 151 Drag link, rear
- 82 93 193 Chisel iron, small
- 82 93 201 Chisel iron, large
- 82 93 474 Removal tool
- 82 93 730 Plastic scraper
- 82 93 706 Wing guard
- 82 93 755 Front guard
- 85 80 144 Puller windscreen wiper arm
- 86 12 541 IR lamp, 220V
- 86 12 566 IR lamp, 110V
- Alignment bench for body alignment
- Grinder with disc for removing paint layers
- Disc for cutting and grinding
- Angle grinder for welded joints
- Belt grinder with wide belt
- Belt grinder with narrow belt
- Spot-welding drill
- Mag-welding machine
- Reciprocating saw
- Spot-welding unit
- Gas welding unit for welding and cutting
- Hole punching tool
- Technical data
- Technical description
- Adjustment - Replacement
- Exterior
- Adjustment-Replacement
- Front spoiler
- Front spoiler (sports package)
- Bumper shell, front
- Centre and side grilles
- Lower grille
- Lower center grille, Aero
- Lower outer grille, Aero
- Changing the front cellular block
- Front protective corner moulding
- Front protective moulding
- Rear protective corner moulding
- Rear protective moulding 4D
- Decor panel
- Rear bumper, 4D
- Rear bumper, 4D with towbar
- Rear bumper bracket, 4D
- Rear bumper, 5D
- Rear bumper, 5D with towbar
- Changing the rear bumper shell/cellular block, 4D
- Changing the rear bumper shell/cellular block, 5D
- Replacement of rear upper protective shell 5D
- Roof bar 5D
- Weatherstrip, 5D luggage compartment opening
- Weatherstrip over tailgate 5D
- Cover, 5D luggage compartment opening
- Protective mouldings, front and rear doors
- Scuff plate
- Lower protective moulding, front and rear doors
- Rear wheel arch moulding
- Front wing liners
- Rear wing liners
- Rear spoiler, 4D
- Lower rear spoiler
- Lower rear spoiler, Aero
- Rear spoiler, 5D
- Emblem, 4D boot lid
- Emblems, 5D tailgate
- Technical Description
- Adjustment-Replacement
- Interior Equipment - 9-5
- Adjustment - Replacement
- Energy absorber for improved head protection in case of impact.
- Door trim
- Headlining, 4D
- Headlining, 5D
- Roof covering luggage compartment, 5D
- Sun visor
- Vanity mirror, changing the bulb
- Courtesy handle
- A-pillar trim
- B-pillar trim
- C pillar trim, 4D
- C pillar trim, 5D
- D pillar trim, 5D
- Parcel shelf trim, 4D
- Parcel shelf support, 5D
- Side scuff plates
- Luggage compartment scuff plate, 4D
- Luggage compartment scuff plate, 5D
- Luggage compartment trim, floor panel, 4D
- Luggage compartment trim, side trim, 4D
- Luggage compartment trim, boot lid, 4D
- Luggage compartment trim, floor panel, 5D
- Luggage compartment trim, lower floor, 5D
- Luggage compartment trim, side trim, 5D
- Trim, tailgate, 5D
- Insulation, bonnet
- Window covers, tailgate, 5D
- Switch panel
- Dashboard
- Cup holder
- Rear seat cup holder
- Ashtray
- Centre console
- Gaiter on handbrake lever
- Glove box
- Defroster cover
- Left-hand air vent, passenger side
- Right-hand air vent, passenger side
- Tailgate illumination (5D)
- Luggage compartment illumination (5D)
- Roof light bulbs
- Spotlight bulb
- Switch bulbs
- Other light bulbs
- High-level brake lights 4D
- High-level brake light 5D
- Dipswitch
- Light switch
- Fitting the weatherstrip in the steering wheel
- Exchange of ashtray with wood or carbon fibre front panel
- Fault diagnosis, symptoms
- Special tools
- Technical description
- Adjustment - Replacement
- Body - 9-5
- Glass, Windows & Mirrors
- Adjustment-Replacement
- Windscreen
- Rear window
- Rear window 5D
- Side windows in front doors
- Side rear window 5D
- Side windows and fixed windows in rear doors
- Window lift, front door
- Window lift, rear door
- Door mirrors
- Door mirror, mirror lower cover
- Door mirror, glass
- Door mirror, frame
- Door mirror, cover
- Door mirror, motor
- Door mirror, switch
- Control module, PMM
- Interior rear-view mirror
- Interior Rear-View Mirror With Automatic Anti-Dazzle Function
- Programming the remote control, garage door opening
- Function check of the auto-dimming rear-view mirrors
- Handling Of Isocyanates
- Component Location
- Rheostat, instrument lighting (16)
- Main fuse board 22a in the dashboard
- Switch, reversing lights (31)
- Relay, electrically heated rear window (113)
- Heating element, rear window (115)
- Switch, electrically adjustable door mirror (124)
- Switch, electrically adjustable door mirror selector switch (125)
- Motor, driver's electrically adjustable door mirror (126D)
- Motor, passenger electrically adjustable door mirror (126P)
- Motor, electric window lift, driver's door (164D)
- Motor, electric window lift, passenger door (164P)
- Motor, electric window lift, rear left door (164RL)
- Motor, electric window lift, rear right door (164RR)
- Switch, electric window lift, rear left (190RL)
- Switch, electric window lift, rear right (190RR)
- Heating element, door mirror, driver's door (207D)
- Heating element, door mirror, passenger door (207P)
- Control module, ACC (216)
- Transmission range switch 2, automatic with 31 and 77 (239)
- Switch, door mirror reversing position (329)
- Switch unit, electric window lifts/electrically operated sunroof (386)
- Switch, door mirror retraction (538)
- Motor, door mirror retraction (551)
- SID (541)
- Control module, PMM (611)
- Antenna amplifier, radio (624)
- DICE control module (628)
- Control module, ADM (637)
- Switch, ADM (638)
- Electrochromatic film, door mirror (639)
- Filter, antenna ground (644)
- Driver's door mirror (680D)
- Passenger door mirror (680P)
- Left-hand door mirror (680LH)
- Right-hand door mirror (680RH)
- Rear-view mirror (681RH)
- Connector H1-1
- Connector H10-1
- Connector H10-11
- Connector H10-12
- Connector H10-13
- Connector H10-14
- Connector H16-1
- Connector H16-2
- Connector H16-3
- Connector H16-6
- Connector H16-7
- Connector H42-1
- Connector H42-2
- Connector H42-3
- Connector H42-4
- Connector H80-1
- Crimp connection J46, instrument harness
- Crimp connection J48, instrument harness
- Crimp connection J62, instrument harness
- Crimp connection J65, instrument harness
- Crimp connection J89, instrument harness
- Crimp connection J90, rear harness
- Crimp connection J95, rear harness
- Crimp connection J107, rear harness
- Crimp connection J112, rear harness
- Crimp connection J117, rear harness
- Crimp connection J118, rear harness
- Crimp connection J130, driver's door
- Crimp connection J131, passenger door
- Crimp J136, tailgate harness
- Crimp connection J140, instrument harness
- Crimp connection J142, instrument harness
- Crimp connection J148, instrument wiring harness
- Crimp connection J164, instrument wiring harness
- Grounding point G24
- Grounding point G33
- Grounding point G40
- Grounding point G42
- Grounding point G45 (only 5D)
- Fault Diagnosis, Fault Codes
- Notes
- DTC B1125: Relay electrically heated rear window door mirrors - Open circuit/shorting to ground & Shorting to B+
- DTC B1605: Internal Fault
- DTC B1800: Common Output to All Motors Short to B+ & Open Circuit/Short to Ground
- DTC B5121, B2122: Left Horizontal Potentiometer Short to B+ & Open Circuit/Short to Ground
- DTC B2126, B2127: Right Horizontal Potentiometer Short to B+ & Open Circuit/Short to Ground
- DTC B2162, B2167: Left Horizontal Motor Short to B+ & Open Circuit/Short to Ground
- DTC B2172, B2177: Right Horizontal Motor Short to B+ & Open Circuit/Short to Ground
- Fault Diagnosis, General
- Fault Diagnosis, Symptoms
- Manual adjustment of door mirrors not possible - One or all motors unserviceable - Applies to mirrors both with and without memory
- Setting of door mirrors does not work
- Remote control, garage opening does not work
- Rear-View Mirrors With Anti-Dazzle Function Do Not Work
- Tilt function does not work
- Memory setting does not work for either PSM or PMM
- Door mirror on wrong side is tilted downwards
- Rear window and door mirror heating does not come on until 20 seconds after ignition is switched on
- Window lifts, fault diagnosis tips
- Automatic Anti-Dazzle Rear-View Mirror, Fault Diagnosis Hints
- Wind noise from front side windows
- Special Tools
- Tech 2
- 30 14 099 Handle for cutting wire
- 30 18 033 Cutting wire
- 82 92 831 Wire, window removal, L = 30 m
- 82 92 971 Adhesive pistol, 220 V, AC 50 Hz
- 82 93 474 Removal tool
- 82 92 989 Adhesive pistol, 110 V, AC 50 Hz
- 82 93 722 Extra removal wire
- 82 93 714 Kit, window removal tools
- 83 92 823 Glass lifting handle (x2)
- 85 80 144 Puller windscreen wiper arm
- 86 11 857 Test lamp, red-green
- Technical Data
- Technical Description
- System overview
- Brief description
- Windscreen and rear window
- Rear window and rear side window 5D
- Side windows
- Window lifts
- System overview, electrically heated rear window and door mirrors
- Main components, electrically heated rear window and door mirrors
- Brief description, electrically heated rear window and door mirrors
- Electrically heated rear window and door mirrors
- Interior rear-view mirror
- Interior rear-view mirror with remote control, garage opening and compass, US/CA
- Electrically adjustable door mirrors, brief description
- Electrically adjustable door mirrors
- Rear-view mirrors with automatic antidazzle function
- Door mirror without memory
- System overview, Power Mirror Memory (PMM)
- Main components, PMM
- Brief description, PMM
- Door mirrors with memory (PMM)
- Control module inputs bus (petrol), PMM
- Control module inputs bus (diesel), PMM
- Control module outputs bus (petrol), PMM
- Control module outputs bus (diesel), PMM
- Control module, PMM
- Control module power supply and ground (PMM)
- Bus signals, PMM
- Switch
- Motors
- Adjustment-Replacement
- Seats
- Adjustment - Replacement
- Front Seat
- Emergency operation of electrically adjustable seat
- Upholstery fabric, seat cushion
- Upholstery, rear seat
- Heating pad, front seat squab
- Heating pad, backrest
- Fan motor, seat
- Fan motor, backrest
- Fan resistor
- Seat cowl, upper and lower
- Seat frame
- Lumbar support adjustment
- Height adjustment, manual seat
- PSM Control module
- Motor and sensor, legroom adjustment
- Motor and sensor, front and rear height adjustment
- Motor and sensor, backrest adjustment
- Seat cushion, rear seat
- Access cover for ISOFIX hooks, rear seat
- Armrest, rear seat 4D
- Armrest, rear seat 5D
- Armrest upholstery, rear seat 5D
- Rear seat cup holder
- Integrated child seat
- Upholstery, integrated child seat
- Heating pad, rear seat
- Rear seat backrest, 4D
- Rear seat backrest upholstery, 4D
- Rear seat head restraints, 4D
- Rear seat backrest, 5D
- Rear seat backrest upholstery, 5D
- Rear seat backrest locking mechanism, 5D
- Rear seat head restraints, 5D
- Rear seat head restraint upholstery, 5D
- Rear seat head restraint sleeves, 5D
- Side bolster, 5D
- Side bolster upholstery, 5D
- ISOFIX hooks, rear seat
- Component Location
- Rheostat, instrument lighting (16)
- Heating pad, FL seat (64FL)
- Heating pad, FR seat (64FR)
- Heating pad, RL seat (64RL)
- Heating pad, RR seat (64RR)
- Switch, heating pad, FL seat (252FL)
- Switch, heating pad, FR seat (252FR)
- Switch, heating pad, rear seat (252R)
- Temperature sensor, heating pad (254)
- Switch, electrically adjustable seat, driver (357D)
- Motor, legroom adjustment, electrically adjustable driver's seat (357Da)
- Motor, front height adjustment, electrically adjustable driver's seat (357Db)
- Motor, rear height adjustment, electrically adjustable driver's seat (357Dc)
- Motor, backrest adjustment, electrically adjustable driver's seat (357Dd)
- Position sensor, legroom adjustment, electrically adjustable driver's seat with memory (357De)
- Position sensor, front height adjustment, electrically adjustable driver's seat with memory (357Df)
- Position sensor, rear height adjustment, electrically adjustable driver's seat with memory (357Dg)
- Position sensor, backrest adjustment, electrically adjustable driver's seat with memory (357Dh)
- Switch, electrically adjustable driver's seat with memory (357Dj)
- Control module, electrically adjustable driver's seat with memory (357Dk)
- Switch, electrically adjustable passenger seat (357P)
- Motor, legroom adjustment, electrically adjustable passenger seat (357Pa)
- Motor, front height adjustment, electrically adjustable passenger seat (357Pb)
- Motor, rear height adjustment, electrically adjustable passenger seat (357Pc)
- Motor, backrest adjustment, electrically adjustable passenger seat (357Pd)
- Relay, electrically operated driver's seat (446D)
- Relay, electrically adjustable passenger seat (446P)
- Relay, heated rear seat (511)
- SID (541)
- Switch, LH seat ventilation (615LH)
- Switch, RH seat ventilation (615RH)
- Motor, LH seat backrest ventilation fan (616LH)
- Motor, RH seat backrest ventilation fan (616RH)
- Motor, LH seat cushion ventilation fan (617LH)
- Motor, RH seat cushion ventilation fan (617RH)
- DICE control module (628)
- Control module, TWICE (632)
- Resistor, LH seat ventilation (636LH)
- Resistor, RH seat ventilation (636RH)
- Connector H4-3
- Connector H4-4
- Connector H29-1
- Connector H29-2
- Connector H80-1
- Crimp connection J43, instrument harness
- Crimp connection J65, instrument harness
- Crimp connection J88, instrument harness
- Crimp connection J89, instrument harness
- Crimp connection J94, rear harness
- Crimp connection J95, rear harness
- Crimp connection J117, rear harness
- Crimp connection J118, rear harness
- Crimp connection J142, instrument harness
- Crimp J177, instrument harness
- Grounding point G5
- Grounding point G14
- Grounding point G24
- Grounding point, G41P
- Fault Diagnosis, Fault Codes
- Notes
- DTC B1130: Rear Seat Heating Relay. Short to B+ & Open Circuit/Short to Ground
- DTC B1535: Power Seats Relay. Short to B+ & Open Circuit/Short to Ground
- DTC B1605: Internal Fault
- DTC B2101: Legroom Adjustment Hall Sensor. Short to Ground & Open Circuit/Short to B+
- DTC B2106: Seat Front Hall Sensor. Short to Ground & Open Circuit/Short to B+
- DTC B2111: Seat Rear Hall Sensor. Short to Ground & Open Circuit/Short to B+
- DTC B2116: Backrest Hall Sensor. Short to Ground & Open Circuit/Short to B+
- DTC B2142: Legroom Adjustment Motor. Open Circuit & Short to Ground
- DTC B2147: Backrest Motor. Open Circuit & Short to Ground
- DTC B2152: Seat Rear Motor. Open Circuit & Short to Ground
- DTC B2157: Seat Front Motor. Open Circuit & Short to Ground
- Fault Diagnosis, General
- Fault Diagnosis, Symptoms
- Heated front seat not working
- Ventilated front seat not working
- Rear seat heating does not work
- Electrically adjustable passenger seat not working
- Manual operation of memory seat not working
- Memory functions faulty, manual operation of seat OK
- Electrically controlled seat cannot be operated when the driver's door is opened
- Electrically controlled seat cannot be operated when the passenger door is opened
- Electrically controlled seat cannot be operated when the left rear door is opened
- Electrically controlled seat cannot be operated when the right rear door is opened
- No diagnostic communication
- Special Tools
- Tech 2
- 75 19 531 Protective collar (type 10)
- 82 93 011 Seat cover (x 400)
- 82 93 029 Carpet cover
- 84 71 062 Fitting kit, upholstery staples
- 84 71 179 Removal tool, clips
- 85 80 110 Removal tool, connector pin
- 85 80 151 Kit, connector pin removal tool
- 85 80 169 Set of tips
- 86 11 345 Jumper cable (x 2)
- 86 11 352 Measurement cable, male pin (x 4)
- 86 11 857 Test lamp, red-green
- 86 12 202 Breakout box, 120-pin
- 86 12 160 Text cable, 8, 22 and 26-pin, power seat memory (PSM)
- Technical Data
- Technical Description
- System overview
- Brief description
- SAHR
- Child seat mounting
- Integrated child seat
- Heated front seat
- Ventilated front seat
- Heated rear seat
- Electrically adjustable passenger seat
- System overview, PSM system
- Main components, PSM system
- Brief Description, PSM system
- Control module inputs
- Control module bus inputs
- Control module outputs
- Control module bus outputs
- PSM Control module
- Switch unit
- Motors
- Hall sensor
- Memory buttons
- Bus signals, PSM
- Adjustment - Replacement
- Sun Roof/T-Top/Convertible Top
- Sunroof - 9-5
- Adjustment - Replacement
- Component location
- Fault diagnosis, symptoms
- Technical data
- Technical description
- Sunroof - 9-5
- Glass, Windows & Mirrors (2)
- Adjustment-Replacement
- Windscreen
- Rear window
- Rear window 5D
- Side windows in front doors
- Side rear window 5D
- Side windows and fixed windows in rear doors
- Window lift, front door
- Window lift, rear door
- Door mirrors
- Door mirror, mirror lower cover
- Door mirror, glass
- Door mirror, frame
- Door mirror, cover
- Door mirror, motor
- Door mirror, switch
- Control module, PMM
- Interior rear-view mirror
- Interior Rear-View Mirror With Automatic Anti-Dazzle Function
- Programming the remote control, garage door opening
- Function check of the auto-dimming rear-view mirrors
- Handling Of Isocyanates
- Component Location
- Rheostat, instrument lighting (16)
- Main fuse board 22a in the dashboard
- Switch, reversing lights (31)
- Relay, electrically heated rear window (113)
- Heating element, rear window (115)
- Switch, electrically adjustable door mirror (124)
- Switch, electrically adjustable door mirror selector switch (125)
- Motor, driver's electrically adjustable door mirror (126D)
- Motor, passenger electrically adjustable door mirror (126P)
- Motor, electric window lift, driver's door (164D)
- Motor, electric window lift, passenger door (164P)
- Motor, electric window lift, rear left door (164RL)
- Motor, electric window lift, rear right door (164RR)
- Switch, electric window lift, rear left (190RL)
- Switch, electric window lift, rear right (190RR)
- Heating element, door mirror, driver's door (207D)
- Heating element, door mirror, passenger door (207P)
- Control module, ACC (216)
- Transmission range switch 2, automatic with 31 and 77 (239)
- Switch, door mirror reversing position (329)
- Switch unit, electric window lifts/electrically operated sunroof (386)
- Switch, door mirror retraction (538)
- Motor, door mirror retraction (551)
- SID (541)
- Control module, PMM (611)
- Antenna amplifier, radio (624)
- DICE control module (628)
- Control module, ADM (637)
- Switch, ADM (638)
- Electrochromatic film, door mirror (639)
- Filter, antenna ground (644)
- Driver's door mirror (680D)
- Passenger door mirror (680P)
- Left-hand door mirror (680LH)
- Right-hand door mirror (680RH)
- Rear-view mirror (681RH)
- Connector H1-1
- Connector H10-1
- Connector H10-11
- Connector H10-12
- Connector H10-13
- Connector H10-14
- Connector H16-1
- Connector H16-2
- Connector H16-3
- Connector H16-6
- Connector H16-7
- Connector H42-1
- Connector H42-2
- Connector H42-3
- Connector H42-4
- Connector H80-1
- Crimp connection J46, instrument harness
- Crimp connection J48, instrument harness
- Crimp connection J62, instrument harness
- Crimp connection J65, instrument harness
- Crimp connection J89, instrument harness
- Crimp connection J90, rear harness
- Crimp connection J95, rear harness
- Crimp connection J107, rear harness
- Crimp connection J112, rear harness
- Crimp connection J117, rear harness
- Crimp connection J118, rear harness
- Crimp connection J130, driver's door
- Crimp connection J131, passenger door
- Crimp J136, tailgate harness
- Crimp connection J140, instrument harness
- Crimp connection J142, instrument harness
- Crimp connection J148, instrument wiring harness
- Crimp connection J164, instrument wiring harness
- Grounding point G24
- Grounding point G33
- Grounding point G40
- Grounding point G42
- Grounding point G45 (only 5D)
- Fault Diagnosis, Fault Codes
- Notes
- DTC B1125: Relay electrically heated rear window door mirrors - Open circuit/shorting to ground & Shorting to B+
- DTC B1605: Internal Fault
- DTC B1800: Common Output to All Motors Short to B+ & Open Circuit/Short to Ground
- DTC B5121, B2122: Left Horizontal Potentiometer Short to B+ & Open Circuit/Short to Ground
- DTC B2126, B2127: Right Horizontal Potentiometer Short to B+ & Open Circuit/Short to Ground
- DTC B2162, B2167: Left Horizontal Motor Short to B+ & Open Circuit/Short to Ground
- DTC B2172, B2177: Right Horizontal Motor Short to B+ & Open Circuit/Short to Ground
- Fault Diagnosis, General
- Fault Diagnosis, Symptoms
- Manual adjustment of door mirrors not possible - One or all motors unserviceable - Applies to mirrors both with and without memory
- Setting of door mirrors does not work
- Remote control, garage opening does not work
- Rear-View Mirrors With Anti-Dazzle Function Do Not Work
- Tilt function does not work
- Memory setting does not work for either PSM or PMM
- Door mirror on wrong side is tilted downwards
- Rear window and door mirror heating does not come on until 20 seconds after ignition is switched on
- Window lifts, fault diagnosis tips
- Automatic Anti-Dazzle Rear-View Mirror, Fault Diagnosis Hints
- Wind noise from front side windows
- Special Tools
- Tech 2
- 30 14 099 Handle for cutting wire
- 30 18 033 Cutting wire
- 82 92 831 Wire, window removal, L = 30 m
- 82 92 971 Adhesive pistol, 220 V, AC 50 Hz
- 82 93 474 Removal tool
- 82 92 989 Adhesive pistol, 110 V, AC 50 Hz
- 82 93 722 Extra removal wire
- 82 93 714 Kit, window removal tools
- 83 92 823 Glass lifting handle (x2)
- 85 80 144 Puller windscreen wiper arm
- 86 11 857 Test lamp, red-green
- Technical Data
- Technical Description
- System overview
- Brief description
- Windscreen and rear window
- Rear window and rear side window 5D
- Side windows
- Window lifts
- System overview, electrically heated rear window and door mirrors
- Main components, electrically heated rear window and door mirrors
- Brief description, electrically heated rear window and door mirrors
- Electrically heated rear window and door mirrors
- Interior rear-view mirror
- Interior rear-view mirror with remote control, garage opening and compass, US/CA
- Electrically adjustable door mirrors, brief description
- Electrically adjustable door mirrors
- Rear-view mirrors with automatic antidazzle function
- Door mirror without memory
- System overview, Power Mirror Memory (PMM)
- Main components, PMM
- Brief description, PMM
- Door mirrors with memory (PMM)
- Control module inputs bus (petrol), PMM
- Control module inputs bus (diesel), PMM
- Control module outputs bus (petrol), PMM
- Control module outputs bus (diesel), PMM
- Control module, PMM
- Control module power supply and ground (PMM)
- Bus signals, PMM
- Switch
- Motors
- Adjustment-Replacement
- Door Locks
- Brakes
- Anti-Lock Brakes
- Abs 5.4
- Adjustment - Replacement
- Component location
- Brake light switch (29)
- Wheel speed sensor, front left (298FL)
- Wheel speed sensor, front right (298FR)
- Wheel speed sensor, rear left (298RL)
- Wheel speed sensor, rear right (298RR)
- Data link connector, 16-pin, CARB (445)
- Main instrument unit (540)
- ABS control module (547)
- Trionic control module, 4-cyl petrol (589)
- Control module, PSG16, contact K (595K)
- Navigation unit (635)
- Navigation system connector (635h)
- Connector H10-15
- Connector H16-5
- Connector H33-1
- Connector H42-5
- Connector H43-1
- Connector H43-2
- Crimp connection J2, front harness
- Crimp connection J4, front harness
- Crimp connection J9, front harness
- Crimp connection J10, front harness
- Crimp connection J11, front harness
- Crimp connection J12, front harness
- Crimp connection J58, instrument harness
- Crimp connection J61, instrument harness
- Crimp connection J108, rear harness
- Crimp connection J109, rear harness
- Crimp connection J110, rear harness
- Crimp connection J111, rear harness
- Crimp J203, front harness
- Crimp J215, front harness
- Grounding point G2
- Grounding point G30
- Grounding point G40
- Grounding point G42
- Fault diagnosis, fault codes
- C1371: Wheel Sensor Front Left. Signal Incorrect
- C1372: Wheel Sensor Front Left. No Signal
- C1376: Wheel Sensor Front Right. Signal Incorrect
- C1377: Wheel Sensor Front Right. No Signal
- C1381: Wheel Sensor Rear Left. Signal Incorrect
- C1382: Wheel Sensor Rear Left. No Signal
- C1386: Wheel Sensor Rear Right. Signal Incorrect
- C1387: Wheel Sensor Rear Right. No Signal
- C1390: Wheel Sensor. Wrong Number of Teeth
- C1532: Battery Voltage. Too Low
- C1540: Solenoids. Open Circuit
- C1605: Control module fault
- C2415, C2450, C2455, C2485: Solenoid Valves Rear Left/Right Incorrect & Solenoid Valves Front Left/Right Incorrect
- C2465: Pump Motor. Incorrect
- C2470 : Brake Light Switch. Open Circuit
- Fault diagnosis, general
- Fault diagnosis, symptoms
- Special tools
- Technical data
- Technical description
- ABS 5.4: System overview
- Main components
- The ABS 5.4 system in brief
- Control module inputs
- Control module outputs
- Control module
- Power supply: Battery voltage (+30 circuit)
- Control module ground
- Front-wheel sensors
- Rear-wheel sensors
- Wheel-speed signal output
- Brake-light switch
- Return pump
- Valve block
- Function
- ABS modulation
- Electronic brake-force distribution (EBD)
- Brakes off
- Braking without ABS modulation
- Braking with ABS modulation
- ABS warning light
- Data link
- Stabilizer System, Esp
- Adjustment - Replacement
- Component Location
- Brake light switch (29)
- Wheel speed sensor, front left (298FL)
- Wheel speed sensor, front right (298FR)
- Wheel speed sensor, rear left (298RL)
- Wheel speed sensor, rear right (298RR)
- Data link connector, 16-pin, CARB (445)
- Main instrument unit (540)
- Trionic control module, 4-cyl petrol (589)
- Control module, PSG16, contact K (595K)
- DICE control module (628)
- Navigation unit (635)
- Navigation system connector (635h)
- Control module, V6 diesel, contact A (655A)
- Steering wheel angle sensor (657)
- Yaw sensor (658)
- ESP pressure sensor (659)
- ESP switch (660)
- ESP control module (671)
- Connector H10-15
- Connector H16-5
- Connector H33-1
- Connector H42-5
- Connector H43-1
- Connector H43-2
- Crimp connection J2, front harness
- Crimp connection J4, front harness
- Crimp connection J9, front harness
- Crimp connection J10, front harness
- Crimp connection J11, front harness
- Crimp connection J12, front harness
- Crimp connection J41, instrument harness
- Crimp connection J48, instrument harness
- Crimp connection J61, instrument harness
- Crimp connection J65, instrument harness
- Crimp connection J88, instrument harness
- Crimp connection J108, rear harness
- Crimp connection J109, rear harness
- Crimp connection J110, rear harness
- Crimp connection J111, rear harness
- Crimp J203, front harness
- Grounding point G2
- Grounding point G30
- Grounding point G40
- Grounding point G41S
- Grounding point G42
- Fault Diagnosis, Fault Codes
- C0131: Pressure sensor failure
- C0186: Lateral Accelerator sensor. Faulty signal
- C0196: Yaw rate sensor. Faulty signal
- C0236: Engine speed, error message from ECM
- C0244: Engine torque, error message from ECM
- C0252: ABS and ESP regulation
- C0256: Accelerator position, error message from ECM
- C0260: Gear position, error message from ECM
- C0551: Control module not programmed
- C0710: Steering angle sensor. Faulty signal
- C1371: Wheel Sensor Front Left. Signal Incorrect
- C1372: Wheel Sensor Front Left. No Signal
- C1376: Wheel Sensor Front Right. Signal Incorrect
- C1377: Wheel Sensor Front Right. No Signal
- C1381: Wheel Sensor Rear Left. Signal Incorrect
- C1382: Wheel Sensor Rear Left. No Signal
- C1386: Wheel Sensor Rear Right. Signal Incorrect
- C1387: Wheel Sensor Rear Right. No Signal
- C1390 Wheel Sensor. Wrong Number of Teeth
- C1532: Battery Voltage. Too Low
- C1540: Solenoid valves. Open Circuit
- C1600: General Bus Fault. Shortcut or Short to B+/Short to Ground
- C1605: Control module fault
- C1925: No Bus data From TRIONIC or TCM. See Fault Tracing 3: 5 Bus and Diagnostic Communication
- C1927: Engine RPM Signal. No Data, Bus from Trionic
- C1928: Engine Torque. No Data, Bus from Trionic
- C1929: No CAN communication with steering angle sensor
- C2415, C2455, C2485, C0141, C0146, C0151, C0156: Solenoid Valves Rear Left - Incorrect; Solenoid Valves Front Right - Incorrect; Solenoid Valves Rear Right - Incorrect; Pressure Increase Valve, Left - Incorrect; Pressure Reduction Valve, Left - Incorrect; Pressure Increase Valve, Right - Incorrect; Pressure Reduction Valve, Right - Incorrect
- C2465: Pump Motor. Defective
- C2470: Brake Light Switch. Open Circuit
- Fault Diagnosis, General
- Fault Diagnosis, Symptoms
- Special Tools
- Technical Data
- Technical Description
- System overview
- Main components
- Brief description, ESP
- Bus messages, ESP
- Bus messages, SAS
- Control module
- Brake pressure sensor
- Front-wheel sensors
- Rear-wheel sensors
- Yaw rate sensor, lateral acceleration sensor
- Steering wheel angel sensor
- Brake-lights switch
- Control module inputs
- Control module inputs, bus
- Control module outputs
- Control module outputs, bus
- Power supply
- Control module ground
- Wheel-speed signal output
- Diagnostics communication
- Valve block, function
- ESP ON/OFF switch
- Engine torque
- Pedal position
- Engine RPM
- TCS/ESP function lamp
- TCS OFF/ESP OFF indicator lamp
- Engine torque request
- Return pump, ESP and TCS functions
- ESP valve block
- ESP function
- ESP regulation and brake application
- TC/Abs 5.3 - 9-5
- Adjustment / Replacement
- Component location
- Brake light switch (29)
- Wheel speed sensor, front left (298FL)
- Wheel speed sensor, front right (298FR)
- Wheel speed sensor, rear left (298RL)
- Wheel speed sensor, rear right (298RR)
- TC/ABS control module (382)
- Data link connector, 16-pin, CARB (445)
- Switch, TCS (449)
- Main instrument unit (540)
- Trionic control module, 4-cyl petrol (589)
- Control module, PSG16, contact K (595K)
- DICE control module (628)
- Navigation unit (635)
- Navigation system connector (635h)
- Control module, V6 diesel, contact A (655A)
- Connector H10-15
- Connector H16-5
- Connector H43-1
- Connector H43-2
- Crimp connection J2, front harness
- Crimp connection J4, front harness
- Crimp connection J9, front harness
- Crimp connection J10, front harness
- Crimp connection J11, front harness
- Crimp connection J12, front harness
- Crimp connection J41, instrument harness
- Crimp connection J61, instrument harness
- Crimp connection J65, instrument harness
- Crimp connection J88, instrument harness
- Crimp connection J108, rear harness
- Crimp connection J109, rear harness
- Crimp connection J110, rear harness
- Crimp connection J111, rear harness
- Crimp J203, front harness
- Grounding point G2
- Grounding point G30
- Grounding point G40
- Grounding point G41S
- Grounding point G42
- Fault diagnosis, fault codes
- C0551 Control module not programmed
- 1371 Wheel Sensor Front Left. Signal Incorrect
- C1372 Wheel Sensor Front Left. No Signal
- C1376 Wheel Sensor Front Right. Signal Incorrect
- C1377 Wheel Sensor Front Right. No Signal
- C1381 Wheel Sensor Rear Left. Signal Incorrect
- C1382 Wheel Sensor Rear Left. No Signal
- C1386 Wheel Sensor Rear Right. Signal Incorrect
- C1387 Wheel Sensor Rear Right. No Signal
- C1390 Wheel Sensor. Wrong Number of Teeth
- C1532 Battery Voltage. Low
- C1540 Solenoid valves. Open Circuit
- C1600 General Bus Fault. Shortcut or Short to B+ / Short to Ground
- C1925 No Bus data From TRIONIC or TCM. See Fault Tracing 3: 5 Bus and Diagnostic Communication.
- C1926 Accelerator Position. No Data, Bus from Trionic.
- C1927 Engine RPM Signal. No Data, Bus from Trionic
- C1928 Engine Torque. No Data, Bus from Trionic.
- C2415, C2450, C2455, C2485, C0141, C0146, C0151, C0156; C2415 Solenoid Valves Rear Left. Incorrect; C2455 Solenoid Valves Front Right. Incorrect; C2485 Solenoid Valves Rear Right. Incorrect; C0141 Pressure increase valve, left. Incorrect; C0146 Pressure reduction valve, left. Incorrect; C0151 Pressure increase valve, right. Incorrect; C0156 Pressure reduction valve, right. Incorrect
- C2465 Pump Motor. Defective
- C2470 Brake Lights Switch. Open Circuit
- Fault diagnosis, general
- Fault diagnosis, symptoms
- Special tools
- Technical data
- Technical description
- System overview
- Main components
- Brief description
- Bus messages, TC/ABS
- Control module inputs
- Control module bus inputs
- Control module outputs
- Control module bus outputs
- Control module
- Power supply
- Control module ground
- Front-wheel sensors
- Rear-wheel sensors
- Brake-lights switch
- Wheel-speed signal output
- Diagnostics communication
- ABS warning lamp
- Return pump, ABS function
- Valve block, ABS function
- ABS function
- ABS modulation
- Electronic Brake-force Distribution (EBD)
- Brakes off
- Braking without ABS modulation
- Braking with ABS modulation
- Switch, TCS ON/OFF
- Engine torque
- Pedal position
- Engine RPM
- TCS/ESP function lamp
- TCS OFF/ESP OFF indicator lamp
- Request for engine torque
- Return pump, TCS function
- TCS function
- Valve block, TCS function
- TCS modulation with braking
- Abs 5.4
- Mechanical - Hydraulic
- Disc
- Description & Operation
- Bleeding Brake System
- Adjustments
- Removal & Installation
- Abs, TCS & Esp (Anti-Lock Brake, Traction Control Systems & Electronic Stabilizer Program) Unit With Control Module
- Brake Hoses
- Brake Pedal Bracket
- Brake Pipes
- Center Console
- Front Brake Caliper
- Front Brake Pads
- Front Brake Rotor
- Master Cylinder
- Parking Brake Cable
- Parking Brake Lever
- Parking Brake Shoes
- Power Brake Booster
- Rear Brake Caliper
- Rear Brake Pads
- Rear Brake Rotor
- Vacuum Pipe (With Vacuum Boost)
- Vacuum Pump (Mechanical)
- Overhaul
- Torque Specifications
- Disc Brake Specifications
- Drum Brake Specification
- Disc
- Traction Control
- Abs 5.4
- Adjustment - Replacement
- Component location
- Brake light switch (29)
- Wheel speed sensor, front left (298FL)
- Wheel speed sensor, front right (298FR)
- Wheel speed sensor, rear left (298RL)
- Wheel speed sensor, rear right (298RR)
- Data link connector, 16-pin, CARB (445)
- Main instrument unit (540)
- ABS control module (547)
- Trionic control module, 4-cyl petrol (589)
- Control module, PSG16, contact K (595K)
- Navigation unit (635)
- Navigation system connector (635h)
- Connector H10-15
- Connector H16-5
- Connector H33-1
- Connector H42-5
- Connector H43-1
- Connector H43-2
- Crimp connection J2, front harness
- Crimp connection J4, front harness
- Crimp connection J9, front harness
- Crimp connection J10, front harness
- Crimp connection J11, front harness
- Crimp connection J12, front harness
- Crimp connection J58, instrument harness
- Crimp connection J61, instrument harness
- Crimp connection J108, rear harness
- Crimp connection J109, rear harness
- Crimp connection J110, rear harness
- Crimp connection J111, rear harness
- Crimp J203, front harness
- Crimp J215, front harness
- Grounding point G2
- Grounding point G30
- Grounding point G40
- Grounding point G42
- Fault diagnosis, fault codes
- C1371: Wheel Sensor Front Left. Signal Incorrect
- C1372: Wheel Sensor Front Left. No Signal
- C1376: Wheel Sensor Front Right. Signal Incorrect
- C1377: Wheel Sensor Front Right. No Signal
- C1381: Wheel Sensor Rear Left. Signal Incorrect
- C1382: Wheel Sensor Rear Left. No Signal
- C1386: Wheel Sensor Rear Right. Signal Incorrect
- C1387: Wheel Sensor Rear Right. No Signal
- C1390: Wheel Sensor. Wrong Number of Teeth
- C1532: Battery Voltage. Too Low
- C1540: Solenoids. Open Circuit
- C1605: Control module fault
- C2415, C2450, C2455, C2485: Solenoid Valves Rear Left/Right Incorrect & Solenoid Valves Front Left/Right Incorrect
- C2465: Pump Motor. Incorrect
- C2470 : Brake Light Switch. Open Circuit
- Fault diagnosis, general
- Fault diagnosis, symptoms
- Special tools
- Technical data
- Technical description
- ABS 5.4: System overview
- Main components
- The ABS 5.4 system in brief
- Control module inputs
- Control module outputs
- Control module
- Power supply: Battery voltage (+30 circuit)
- Control module ground
- Front-wheel sensors
- Rear-wheel sensors
- Wheel-speed signal output
- Brake-light switch
- Return pump
- Valve block
- Function
- ABS modulation
- Electronic brake-force distribution (EBD)
- Brakes off
- Braking without ABS modulation
- Braking with ABS modulation
- ABS warning light
- Data link
- Stabilizer System, Esp
- Adjustment - Replacement
- Component Location
- Brake light switch (29)
- Wheel speed sensor, front left (298FL)
- Wheel speed sensor, front right (298FR)
- Wheel speed sensor, rear left (298RL)
- Wheel speed sensor, rear right (298RR)
- Data link connector, 16-pin, CARB (445)
- Main instrument unit (540)
- Trionic control module, 4-cyl petrol (589)
- Control module, PSG16, contact K (595K)
- DICE control module (628)
- Navigation unit (635)
- Navigation system connector (635h)
- Control module, V6 diesel, contact A (655A)
- Steering wheel angle sensor (657)
- Yaw sensor (658)
- ESP pressure sensor (659)
- ESP switch (660)
- ESP control module (671)
- Connector H10-15
- Connector H16-5
- Connector H33-1
- Connector H42-5
- Connector H43-1
- Connector H43-2
- Crimp connection J2, front harness
- Crimp connection J4, front harness
- Crimp connection J9, front harness
- Crimp connection J10, front harness
- Crimp connection J11, front harness
- Crimp connection J12, front harness
- Crimp connection J41, instrument harness
- Crimp connection J48, instrument harness
- Crimp connection J61, instrument harness
- Crimp connection J65, instrument harness
- Crimp connection J88, instrument harness
- Crimp connection J108, rear harness
- Crimp connection J109, rear harness
- Crimp connection J110, rear harness
- Crimp connection J111, rear harness
- Crimp J203, front harness
- Grounding point G2
- Grounding point G30
- Grounding point G40
- Grounding point G41S
- Grounding point G42
- Fault Diagnosis, Fault Codes
- C0131: Pressure sensor failure
- C0186: Lateral Accelerator sensor. Faulty signal
- C0196: Yaw rate sensor. Faulty signal
- C0236: Engine speed, error message from ECM
- C0244: Engine torque, error message from ECM
- C0252: ABS and ESP regulation
- C0256: Accelerator position, error message from ECM
- C0260: Gear position, error message from ECM
- C0551: Control module not programmed
- C0710: Steering angle sensor. Faulty signal
- C1371: Wheel Sensor Front Left. Signal Incorrect
- C1372: Wheel Sensor Front Left. No Signal
- C1376: Wheel Sensor Front Right. Signal Incorrect
- C1377: Wheel Sensor Front Right. No Signal
- C1381: Wheel Sensor Rear Left. Signal Incorrect
- C1382: Wheel Sensor Rear Left. No Signal
- C1386: Wheel Sensor Rear Right. Signal Incorrect
- C1387: Wheel Sensor Rear Right. No Signal
- C1390 Wheel Sensor. Wrong Number of Teeth
- C1532: Battery Voltage. Too Low
- C1540: Solenoid valves. Open Circuit
- C1600: General Bus Fault. Shortcut or Short to B+/Short to Ground
- C1605: Control module fault
- C1925: No Bus data From TRIONIC or TCM. See Fault Tracing 3: 5 Bus and Diagnostic Communication
- C1927: Engine RPM Signal. No Data, Bus from Trionic
- C1928: Engine Torque. No Data, Bus from Trionic
- C1929: No CAN communication with steering angle sensor
- C2415, C2455, C2485, C0141, C0146, C0151, C0156: Solenoid Valves Rear Left - Incorrect; Solenoid Valves Front Right - Incorrect; Solenoid Valves Rear Right - Incorrect; Pressure Increase Valve, Left - Incorrect; Pressure Reduction Valve, Left - Incorrect; Pressure Increase Valve, Right - Incorrect; Pressure Reduction Valve, Right - Incorrect
- C2465: Pump Motor. Defective
- C2470: Brake Light Switch. Open Circuit
- Fault Diagnosis, General
- Fault Diagnosis, Symptoms
- Special Tools
- Technical Data
- Technical Description
- System overview
- Main components
- Brief description, ESP
- Bus messages, ESP
- Bus messages, SAS
- Control module
- Brake pressure sensor
- Front-wheel sensors
- Rear-wheel sensors
- Yaw rate sensor, lateral acceleration sensor
- Steering wheel angel sensor
- Brake-lights switch
- Control module inputs
- Control module inputs, bus
- Control module outputs
- Control module outputs, bus
- Power supply
- Control module ground
- Wheel-speed signal output
- Diagnostics communication
- Valve block, function
- ESP ON/OFF switch
- Engine torque
- Pedal position
- Engine RPM
- TCS/ESP function lamp
- TCS OFF/ESP OFF indicator lamp
- Engine torque request
- Return pump, ESP and TCS functions
- ESP valve block
- ESP function
- ESP regulation and brake application
- TC/Abs 5.3 - 9-5
- Adjustment / Replacement
- Component location
- Brake light switch (29)
- Wheel speed sensor, front left (298FL)
- Wheel speed sensor, front right (298FR)
- Wheel speed sensor, rear left (298RL)
- Wheel speed sensor, rear right (298RR)
- TC/ABS control module (382)
- Data link connector, 16-pin, CARB (445)
- Switch, TCS (449)
- Main instrument unit (540)
- Trionic control module, 4-cyl petrol (589)
- Control module, PSG16, contact K (595K)
- DICE control module (628)
- Navigation unit (635)
- Navigation system connector (635h)
- Control module, V6 diesel, contact A (655A)
- Connector H10-15
- Connector H16-5
- Connector H43-1
- Connector H43-2
- Crimp connection J2, front harness
- Crimp connection J4, front harness
- Crimp connection J9, front harness
- Crimp connection J10, front harness
- Crimp connection J11, front harness
- Crimp connection J12, front harness
- Crimp connection J41, instrument harness
- Crimp connection J61, instrument harness
- Crimp connection J65, instrument harness
- Crimp connection J88, instrument harness
- Crimp connection J108, rear harness
- Crimp connection J109, rear harness
- Crimp connection J110, rear harness
- Crimp connection J111, rear harness
- Crimp J203, front harness
- Grounding point G2
- Grounding point G30
- Grounding point G40
- Grounding point G41S
- Grounding point G42
- Fault diagnosis, fault codes
- C0551 Control module not programmed
- 1371 Wheel Sensor Front Left. Signal Incorrect
- C1372 Wheel Sensor Front Left. No Signal
- C1376 Wheel Sensor Front Right. Signal Incorrect
- C1377 Wheel Sensor Front Right. No Signal
- C1381 Wheel Sensor Rear Left. Signal Incorrect
- C1382 Wheel Sensor Rear Left. No Signal
- C1386 Wheel Sensor Rear Right. Signal Incorrect
- C1387 Wheel Sensor Rear Right. No Signal
- C1390 Wheel Sensor. Wrong Number of Teeth
- C1532 Battery Voltage. Low
- C1540 Solenoid valves. Open Circuit
- C1600 General Bus Fault. Shortcut or Short to B+ / Short to Ground
- C1925 No Bus data From TRIONIC or TCM. See Fault Tracing 3: 5 Bus and Diagnostic Communication.
- C1926 Accelerator Position. No Data, Bus from Trionic.
- C1927 Engine RPM Signal. No Data, Bus from Trionic
- C1928 Engine Torque. No Data, Bus from Trionic.
- C2415, C2450, C2455, C2485, C0141, C0146, C0151, C0156; C2415 Solenoid Valves Rear Left. Incorrect; C2455 Solenoid Valves Front Right. Incorrect; C2485 Solenoid Valves Rear Right. Incorrect; C0141 Pressure increase valve, left. Incorrect; C0146 Pressure reduction valve, left. Incorrect; C0151 Pressure increase valve, right. Incorrect; C0156 Pressure reduction valve, right. Incorrect
- C2465 Pump Motor. Defective
- C2470 Brake Lights Switch. Open Circuit
- Fault diagnosis, general
- Fault diagnosis, symptoms
- Special tools
- Technical data
- Technical description
- System overview
- Main components
- Brief description
- Bus messages, TC/ABS
- Control module inputs
- Control module bus inputs
- Control module outputs
- Control module bus outputs
- Control module
- Power supply
- Control module ground
- Front-wheel sensors
- Rear-wheel sensors
- Brake-lights switch
- Wheel-speed signal output
- Diagnostics communication
- ABS warning lamp
- Return pump, ABS function
- Valve block, ABS function
- ABS function
- ABS modulation
- Electronic Brake-force Distribution (EBD)
- Brakes off
- Braking without ABS modulation
- Braking with ABS modulation
- Switch, TCS ON/OFF
- Engine torque
- Pedal position
- Engine RPM
- TCS/ESP function lamp
- TCS OFF/ESP OFF indicator lamp
- Request for engine torque
- Return pump, TCS function
- TCS function
- Valve block, TCS function
- TCS modulation with braking
- Abs 5.4
- Anti-Lock Brakes
- Drivelines & Axles
- Electrical
- Charging Systems
- Component Locations
- Fuses & Circuit Breakers
- Gauges
- Main Instrument Panel, Petrol
- Adjustment - Replacement
- Programming Speedometer
- Adjustment of Display Illumination, odometer
- Adjusting Temperature gauge Night Panel
- Adjusting the Temperature Gauge
- Adjusting Speedometer Night Panel
- Adjusting Tachometer Night Panel
- Adjusting the fuel gauge/sensor
- Alternative 2. Reading error at a certain level
- Adjusting the Fuel Gauge
- Adjustment of Fuel Gauge Night Panel
- Adjusting Fuel Consumption display on SID
- Main instrument unit
- Instrument glass
- Component Location
- Generator (2)
- Lights, switch (10)
- Main beam lamp, LH (11FL)
- Level switch, brake fluid (42)
- Switch, handbrake (43)
- Engine oil pressure switch (44)
- Level sensor, fuel (46)
- Main instrument unit (540)
- ABS control module (547)
- Headlamps, left (663FL)
- Headlamps, right (663FR)
- Control module, LH headlamp (682FL)
- Control module, RH headlamp (682FR)
- Connector H4-2
- Connector H33-1
- Connector H42-5
- Connector H43-1
- Connector H80-1
- Crimp connection J42, instrument harness
- Crimp connection J58, instrument harness
- Crimp connection J60, instrument harness
- Crimp connection J200, front harness
- Crimp connection J174, instrument harness
- Crimp J215, front harness
- Grounding point G30
- Grounding point G40
- Grounding point G41S
- Grounding point G42
- Fault Diagnosis, Fault Codes
- Fault Diagnosis, General
- Fault Diagnosis, Symptoms
- Special Tools
- Technical Data
- Technical Description
- System overview
- Main components
- Brief description of the main instrument unit
- Bus message, main instrument unit
- Control module inputs
- Control module inputs, bus
- Control module outputs, bus
- Control module
- Power supply
- Ground
- Speedometer with odometer and tripmeter
- Speedometer with odometer and tripmeter (TC/ABS and ESP)
- Tachometer
- Fuel gauge
- Coolant temperature
- Turbo boost gauge
- Instrument and display lighting
- Night Panel
- Warning and indicator lamps
- Indicator lamp INFO DISPL
- Central warning lamp
- Oil pressure warning lamp
- Charge warning lamp
- Warning lamp, AIRBAG
- Warning lamp, brake fluid level
- Warning lamp, handbrake
- TCS/ESP indicator lamp
- TCS/ESP OFF indicator lamp
- ABS warning lamp
- SPORT indicator lamp
- WINTER indicator lamp
- CHECK GEARBOX indicator lamp
- Fuel reserve indicator lamp
- Glow plug indicator lamp
- CHECK ENGINE indicator lamp
- Direction indicator repeater lamps RH and LH
- Hazard flashers
- Cruise indicator lamp
- SHIFT UP indicator lamp
- Lights-on indicator lamp
- Indicator lamp, rear fog light
- Main beam indicator lamp
- Xenon lamp system indicator
- Selector lever position indicator
- Door indication
- Adjustment - Replacement
- SAAB Information Display (SID) - 9-5
- Adjustment / Replacement
- Component location
- Rheostat, instrument lighting (16)
- Horn switch (41)
- Horn relay (68)
- Washer fluid level switch (195)
- Filament monitor, front lamps (228b)
- Coolant level switch (242)
- Temperature sensor, outdoor air (286)
- Steering wheel contact unit, horn/switch (336b)
- Connection, mobile phone (375)
- Relay, parking heater (409a)
- TCM, connector A (502A)
- Main instrument unit (540)
- SID (541)
- Steering wheel switch unit (633)
- Connector H6-2
- Connector H43-1
- Crimp connection J3, front harness
- Crimp connection J41, instrument harness
- Crimp connection J42, instrument harness
- Crimp connection J58, instrument harness
- Crimp J66, instrument harness
- Crimp connection J180, instrument harness
- Grounding point G30
- Grounding point G40
- Grounding point G41S
- Grounding point G42
- Fault diagnosis, fault codes
- Notes
- DTC B1190: Horn relay, short to ground
- DTC B1961: SID Buttons. Malfunction
- DTC B1600 (04): SID was Missing on bus
- DTC B1600 (08): P-Bus Malfunction. No Bus Data From MIU
- DTC B1605: Internal Control Module. Malfunction
- DTC B1736: Rheostat Circuit. Open Circuit
- DTC B1746: Outdoor Temperature Sensor. Open Circuit/Short to B+
- DTC B2366: Parkingheater relay, Short to ground
- DTC B2371: Steering wheel controls. Open circuit/Faulty
- Fault diagnosis, general
- Fault diagnosis, symptoms
- Night Panel does not work/SID out of order/No diagnostic communication with SID
- Erroneous indication of "Coolant level low. Refill"
- Front light failure/Erroneous display of message "Front light failure"
- Horn failure / Steering wheel controls partly inoperative
- Erroneous indication of "Washer fluid level low. Refill"
- Faulty oil level display (SID)
- Special tools
- Technical data
- Technical description
- System overview
- Main components
- Brief description of the SID
- Bus message, Information Display (SID)
- Control module inputs
- Control module inputs, bus
- Control module outputs
- Control module outputs, bus
- Control module
- Control module power supply
- Control module ground
- Ambient temperature sensor
- Steering wheel controls
- Steering wheel control, Sentronic
- Coolant level sensor
- Washer fluid level sensor
- Filament monitor, front lights
- Rheostat
- Interior light sensor
- Sound
- Function keys
- Units and languages
- Trip computer
- Time Function
- Trip computer functions SID 1 / SID 2.
- Trip computer functions, SID 2.
- CHECK messages
- Service message
- Audio display
- Horn
- Rheostat level
- Display lighting level
- Night Panel
- "Engine off" time
- Parking Heater
- Auxiliary heater
- Main Instrument Panel, Petrol
- Horns
- Lighting And Signaling Systems
- Adjustment - Replacement
- Safety & Handling Regulations, Xenon Headlamp
- Headlamps
- Halogen lamp, change
- Headlamps, alignment
- Headlamps Programming
- Xenon headlamp, changing
- Xenon lighting system, calibration
- Xenon lamp, changing
- Headlamp/AHL control module, changing
- Headlamp/AHL control module, spare parts programming
- Load angle sensor, front
- Load angle sensor, rear
- Dipswitch
- Light switch
- Direction indicators, front
- Side direction indicators
- Fog lights
- Fog Lights, Aero
- Fog Light Adjustment
- Light alignment, fog lights, Aero
- Outer light cluster, rear 4D
- Outer light cluster, rear 5D
- Light cluster in boot lid 4D
- Light cluster in tailgate, 5D
- High-level brake lights 4D
- High-level brake light 5D
- Tailgate illumination (5D)
- Luggage compartment illumination (5D)
- Number plate lighting
- Switch bulbs
- Spotlight bulb
- Roof light bulbs
- Other light bulbs
- Horn
- Horn button
- Checking lighting
- Component Location
- Dipped beam relay (8)
- Main beam relay (8a)
- Lights, switch (10)
- Xenon lamp, LH (11aFL)
- Xenon lamp, RH (11aFR)
- Main beam lamp, LH (11FL)
- Main beam lamp, RH (11FR)
- Dipped beam lamp, LH (12FL)
- Dipped beam lamp, RH (12FR)
- Parking light bulb, front left (13FL)
- Parking light bulb, front right (13FR)
- Lamp, LH tailgate parking light (13HL)
- Lamp, RH tailgate parking light (13HR)
- Lamp, RL parking light (13RL)
- Lamp, RR parking light (13RR)
- Lamp, numberplate lighting (15)
- Rheostat, instrument lighting (16)
- Lamp, glove box lighting (19)
- Switch, direction indicators (24)
- Switch, hazard flashers (25)
- Lamp, FL direction indicator (27FL)
- Lamp, FR direction indicator (27FR)
- Lamp, RL direction indicator (27RL)
- Lamp, RR direction indicator (27RR)
- Brake light switch (29)
- High-level brake light bulb (30RC)
- Lamp, LH brake light (30RL)
- Lamp, RH brake light (30RR)
- Switch, reversing lights (31)
- Lamp, LH reversing light (32HL)
- Lamp, RH reversing light (32HR)
- Lamp, LH rear fog light (33HL)
- Lamp, RH rear fog light (33HR)
- Horn, LH (40LH)
- Horn, RH (40RH)
- Horn switch (41)
- Lamp, center roof lighting (50C)
- Lamp, front roof lighting (50F)
- Switch, interior lighting (53)
- Lamp, luggage compartment lighting (55)
- Switch, luggage compartment illumination (56)
- Horn relay (68)
- Lamp, FL fog light (85FL)
- Lamp, FR fog light (85FR)
- Switch, front fog lights (88)
- Lamp, LH side direction indicator (89LH)
- Lamp, RH side direction indicator (89RH)
- Lamp, selector lever position indicator (91)
- Relay, fog lights (107)
- Lamp, front ashtray/cigarette lighter illumination (148F)
- Lamp, rear ashtray/cigarette lighter illumination (148R)
- Switch, rear fog lights (161)
- Lamp, driver courtesy lighting (209D)
- Lamp, courtesy lighting, tailgate/bootlid, LH (209HL)
- Lamp, courtesy lighting, tailgate/bootlid, RH (209HR)
- Lamp, courtesy lighting, passenger door (209P)
- Courtesy lamp bulb, rear left door (209RL)
- Courtesy lamp bulb, rear right door (209RR)
- Dipswitch (215)
- Reading lamp, rear (225)
- Reading lamp, front center (225FC)
- Filament monitor, front lamps (228b)
- Lamp, LH side marker light (234FL)
- Lamp, RH side marker light (234FR)
- Transmission range switch 2, automatic with 31 and 77 (239)
- Switch, heating pad, FL seat (252FL)
- Switch, heating pad, FR seat (252FR)
- Switch, heating pad, rear seat (252R)
- Connection, trailer connector (258)
- Motor, LH beam length adjustment (280FL)
- Motor, RH beam length adjustment (280FR)
- Switch, beam length adjustment (282)
- Steering wheel contact unit, horn/switch (336b)
- Lamp, LH vanity mirror lighting (359LH)
- Lamp, RH vanity mirror lighting (359RH)
- Connection, mobile phone (375)
- Switch unit, electric window lifts/electrically operated sunroof (386)
- Data link connector, 16-pin, CARB (445)
- Switch, TCS (449)
- Switch, WINTER (506)
- Switch, simultaneous locking (514a)
- Main instrument unit (540)
- SID (541)
- Lamp, FL floor lighting (613FL)
- Lamp, FR floor lighting (613FR)
- Trionic control module, 4-cyl petrol (589)
- Control module, PMM (611)
- Switch, LH seat ventilation (615LH)
- Switch, RH seat ventilation (615RH)
- DICE control module (628)
- Control module, TWICE (632)
- Steering wheel switch unit (633)
- Control module, V6 diesel, contact A (655A)
- ESP switch (660)
- Headlamp flasher bulb, LH (661FL)
- Headlamp flasher bulb, RH (661FR)
- Headlamps, left (663FL)
- Headlamps, right (663FR)
- Solenoid, xenon lamp screen, LH (665FL)
- Solenoid, xenon lamp screen, RH (665FR)
- Main beam flasher relay (666)
- Control panel, navigation/radio (678)
- Control module, LH headlamp (682FL)
- Control module, RH headlamp (682FR)
- Load angle sensor, front (704F)
- Load angle sensor, rear (704R)
- Connector H4-9
- Connector H6-2
- Connector H6-4
- Connector H8-1
- Connector H8-2
- Connector H8-6
- Connector H10-1
- Connector H10-2
- Connector H10-8
- Connector H16-1
- Connector H16-2
- Connector H16-5
- Connector H16-6
- Connector H42-1
- Connector H42-2
- Connector H42-3
- Connector H42-4
- Connector H42-5
- Connector H43-1
- Connector H43-2
- Connector H80-1
- Crimp connection J1, front harness
- Crimp connection J2, front harness
- Crimp connection J3, front harness
- Crimp connection J6, front harness
- Crimp connection J42, instrument harness
- Crimp connection J43, instrument harness
- Crimp connection J46, instrument harness
- Crimp connection J48, instrument harness
- Crimp connection J55, instrument harness
- Crimp connection J58, instrument harness
- Crimp connection J61, instrument harness
- Crimp connection J62, instrument harness
- Crimp connection J63, instrument harness
- Crimp connection J65, instrument harness
- Crimp J66, instrument harness
- Crimp connection J88, instrument harness
- Crimp connection J89, instrument harness
- Crimp connection J90, rear harness
- Crimp connection J91, rear harness
- Crimp connection J93, rear harness
- Crimp connection J95, rear harness
- Crimp connection J96, rear harness
- Crimp connection J97, rear harness
- Crimp connection J98, rear harness
- Crimp connection J100, rear harness
- Crimp connection J101, rear harness
- Crimp connection J107, rear harness
- Crimp connection J120, rear harness
- Crimp connection J123, rear harness
- Crimp connection J124, rear harness
- Crimp connection J125, rear wiring harness
- Crimp connection J126, rear harness
- Crimp connection J127, rear wiring harness
- Crimp connection J128, rear harness
- Crimp connection J129, rear harness
- Crimp connection J130, driver's door
- Crimp connection J131, passenger door
- Crimp connection 132, tailgate
- Crimp J135, tailgate harness
- Crimp J136, tailgate harness
- Crimp J137, front bumper wiring harness
- Crimp J138, front bumper wiring harness
- Crimp connection J140, instrument harness
- Crimp connection J148, instrument wiring harness
- Crimp connection J163, instrument wiring harness
- Crimp connection J168, instrument harness
- Crimp connection J174, instrument harness
- Crimp connection J180, instrument harness
- Crimp connection J200, front harness
- Crimp connection J201, front harness
- Crimp J203, front harness
- Crimp connection J206, front harness
- Crimp connection J208, front harness
- Crimp connection J209, front harness
- Crimp connection J216, front harness
- Crimp connection J218, front harness
- Crimp connection J219, rear harness
- Crimp connection J220, rear harness
- Crimp connection J221, rear harness
- Grounding point G3
- Grounding point G5
- Grounding point G24
- Grounding point G30
- Grounding point, G31
- Grounding point G33
- Grounding point G40
- Grounding point, G41P
- Grounding point G42
- Grounding point G45 (only 5D)
- Fault Diagnosis Fault Codes
- Notes
- DTC B1145: Rear fog light
- DTC B1150: Front fog lights relay
- DTC B1160: Dipped beam relay
- DTC B1215: Interior lighting
- DTC B1220: Map Light
- DTC B1235: Luggage compartment lighting
- DTC B1240: Door lighting
- DTC B1735: Rheostat illumination
- DTC B2280: Dipswitch relay
- DTC B1605: Internal Fault
- DTC B2575: Malfunctioning circuit for Xenon lamp or Xenon lamp broken
- DTC B3410: Front Load Angle Sensor, Open circuit, shortage to B+/ground
- DTC B3420: Rear Load Angle Sensor, Open circuit, short to B+/ground
- DTC B3435: Headlamp levelling motor, open circuit or shortage
- Fault Diagnosis, General
- Fault Diagnosis, Symptoms
- No diagnostics communication
- Direction indicators
- Main lighting
- Front fog lights
- Rear fog lights
- Brake lights
- Luggage compartment lighting
- Reading lights
- Courtesy lights
- Reversing lights, manual transmission
- Reversing lights, automatic transmission
- Glove box light
- Button illumination
- Parking lights
- Parking lights (US/CA)
- Special Tools
- Technical Data
- Technical Description
- Safety and handling regulations, xenon headlamp
- System overview, external lighting
- System overview, exterior xenon lighting
- Main components, exterior lighting 4D
- Main components, exterior lighting 5D
- Main components, exterior xenon lighting
- System overview, interior lighting 4D
- System overview, interior lighting 5D
- Main components, interior lighting 4D
- Main components, interior lighting 5D
- Brief description
- Bus messages, lighting (DICE, TWICE, SID)
- Headlamps, halogen
- Dipped beam, halogen
- Main beam, halogen
- Filament monitor
- Manual headlamp beam adjustment
- Automatic headlamp levelling, xenon headlamps
- Headlamps, xenon
- Dipped beam, xenon
- Main beam, xenon, US/CA/JP
- Main beam, xenon, other markets
- Xenon headlamps, description of operation
- Xenon headlamps
- Xenon headlamps, inputs
- Xenon headlamps, outputs
- Xenon headlamps, power supply
- Xenon headlamps, ground
- Daylight driving lights
- Daylight driving lights, xenon
- Parking lights
- Brake lights
- Reversing lights
- Front fog lights
- Rear fog light
- Direction indicators
- Hazard warning lights
- Interior lighting
- Courtesy lights
- Floor lighting
- Reading and mirror lighting
- Glove box light
- Luggage compartment lighting
- Lighting for buttons and controls
- Light-and-key monitor
- Horn
- Adjustment - Replacement
- Lighting And Signaling Systems
- Starter
- Starting System
- Adjustment / Replacement
- Component location
- Starter motor (4)
- Ignition switch (20)
- Switch, immobilizer, automatic (77)
- Transmission range switch 2, automatic with 31 and 77 (239)
- Switch, immobilizer, clutch (411)
- Aerial unit, immobilizer (463)
- Relay, starter relay (517)
- Control module, TWICE (632)
- Connector H16-7
- Connector H42-5
- Connector H80-1
- Crimp connection J55, instrument harness
- Crimp connection J56, instrument harness
- Crimp connection J117, rear harness
- Crimp connection J167, instrument harness
- Grounding point G2
- Grounding point G24
- Grounding point G25
- Fault diagnosis, general
- Fault diagnosis, symptoms
- Special tools
- Technical data
- Technical description
- Starting System
- Wiring Diagrams
- System Wiring Diagrams
- Using lemon2025'S Wiring Diagrams
- Air Conditioning
- Anti-Lock Brakes
- Anti-Theft
- Body Control Modules
- Computer Data Lines
- Cooling Fan
- Cruise Control
- Defoggers
- Engine Performance
- Exterior Lights
- Ground Distribution
- Headlights
- Horn
- Instrument Cluster
- Interior Lights
- Memory Systems
- Navigation
- Power Distribution
- Power Door Locks
- Power Mirrors
- Power Seats
- Power Top/Sunroof
- Power Windows
- Radio
- Shift Interlock
- Starting/Charging
- Supplemental Restraints
- Transmission
- Trunk, Tailgate, Fuel Door
- Warning Systems
- Wiper/Washer
- Using lemon2025'S System Wiring Diagrams
- System Wiring Diagrams
- Engine Mechanical
- Accessory Drive Belts
- Auxiliary Emission Control Systems
- Evaporative Emission Systems ORVR
- Adjustment - Replacement
- Component location
- Fault diagnosis, general
- Special tools
- Technical data
- Technical description
- System overview
- Main components
- Brief description
- Fuel tank
- EVAP pressure sensor (585)
- Roll-over shut-off valve
- Float valve
- Evaporative emission canister
- Check valve, fuel tank
- EVAP shut-off control valve (588)
- Fuel filler pipe
- EVAP canister purge valve (321)
- Filler cap
- System functions when refuelling
- Tank integrity diagnosis
- Exhaust Emission Control System
- Adjustment - Replacement
- Component location
- Special tools
- Technical data
- Technical description
- Evaporative Emission Systems ORVR
- Blowers, Superchargers & Turbochargers
- Turbocharger System
- Adjustment - Replacement
- Turbo, 4-cyl.
- Checking and adjusting basic charging pressure
- Checking the wastegate valve, 4-cyl.
- Checking the charge air bypass valve, 4-cyl.
- Test pressurization of the charge air cooler and pressure pipes, 4-cyl.
- Checklist for changing turbocharger and engine control module
- Leak check, fuel pressure, flow capacity and adaptation procedures
- Fault Diagnosis, Symptoms
- Special Tools
- Technical Data
- Technical Description
- Adjustment - Replacement
- Turbocharger System
- Electric Cooling Fans
- Cooling System (Mechanical)
- Cooling System
- Adjustment Replacement
- Component location
- Motor, radiator fan, left (37LH)
- Motor, RH radiator fan (37RH)
- Relay, high speed, LH fan (81)
- Relay, low-speed, 2 radiator fans (155)
- Temperature sensor, coolant (202)
- Relay, RH radiator fan, high speed (396)
- Main instrument unit (540)
- Trionic control module, 4-cyl petrol (589)
- PSG16 control module, connector M (595M)
- A/C pressure sensor (620)
- DICE control module (628)
- Control module, V6 diesel, contact A (655A)
- Control module, V6 diesel, connector B (655B)
- Connector H43-1
- Crimp connection J3, front harness
- Crimp J5, front wiring harness
- Crimp J17, petrol engine harness
- Crimp J25, diesel engine wiring harness V6
- Crimp connection J150, front wiring harness
- Crimp J222, front harness
- Grounding point G30
- Grounding point G40
- Grounding point G42
- Fault diagnosis, fault codes
- Diagnostic trouble code table
- B1100; Low Speed Radiator Fan Relay. Short to B+; Low Speed Radiator Fan Relay. Open Circuit / Short to Ground
- B2190; High Speed Radiator Fan Relay 1. Short to B+; High Speed Radiator Fan Relay 1. Open Circuit / Short to Ground
- B2195; High Speed Radiator Fan Relay 2. Short to B+; High Speed Radiator Fan Relay 2. Open Circuit / Short to Ground
- Fault diagnosis, general
- Fault diagnosis, symptoms
- Special tools
- Technical data
- Technical description
- Cooling system diagram, 4-cyl.
- System overview, 4-cyl.
- Coolant, 4-cyl.
- Radiator fans, 4-cyl.
- Specifications & Drive Belt Routing
- Cooling System
- Exhaust
- Exhaust Emission Control System
- Adjustment - Replacement
- Component location
- Special tools
- Technical data
- Technical description
- Exhaust System
- Exhaust Emission Control System
- Fuel System
- Fuel System
- Adjustment - Replacement
- Emptying the fuel tank
- Fuel tank
- Fuel filter
- Fuel filler pipe
- Fuel pump
- Checking the fuel gauge float arm position
- Checking fuel pump capacity, 4-cyl.
- Fuel rail with injectors, 4-cyl. (B235E/R)
- Fuel rail with injectors, 4 cyl.
- Checking injector flow capacity
- Fuel pressure regulator, 4 cyl.
- Checking the fuel pressure regulator, 4-cyl.
- Checking residual pressure, 4-cyl.
- Special tools
- Tech 2
- 30 14 883 Pressure/vacuum pump
- 83 93 514 Charge pressure gauge
- 83 93 852 Pressure measuring equipment, fuel and oil pressure
- 83 93 860 Hose kit
- 83 93 878 Nipple
- 83 93 886 Diagnostics cable, LH system
- 83 94 462 Fuel pump tool
- 83 94 520 Wrench, lock nut
- 83 94 744 Adapter, fuel pressure testing
- 83 95 261 Fuel line tool
- 83 95 576 Adapter coupling, oil pressure testing
- Technical data
- Technical description
- Adjustment - Replacement
- Throttle Control
- Fuel System
- Mechanical
- Basic Engine
- Adjustment - Replacement
- Powertrain
- Engine mounting and engine pad, RH
- Front torque arm
- Engine mounting, left
- Engine mounting rear
- Engine block
- Replacement of balancer-shaft bearings
- Cylinder head
- Pistons, connecting rod, cylinder bores
- Valve gear
- Valve-gear timing
- Valve gear (in car)
- Valve seats
- Checking valve tightness
- Hydraulic tappets
- Checking valve clearances
- Changing the balancer shaft chain
- Changing balancer shaft chain/timing chain in car
- Chain tensioner, timing chain
- Replacement of timing chain (in car)
- Timing cover
- Crankshaft, clearance
- Changing the crankshaft seal (in car)
- Drive belt for auxiliaries
- Oil pump (in situ)
- Oil sump (in car)
- Oil sump (in car) B235R manual
- Oil filter adapter housing
- Engine oil thermostat
- Reducing valve
- Measuring oil pressure
- Pitting in the cylinder block
- Special Tools
- 30 05 469 Adapter, cooling system tester
- 30 05 758 Fluid tester
- 30 06 558 Plastigage
- 75 19 531 Protective collar (type 10)
- 78 40 622 Dial gauge
- 78 60 802 Oil pan
- 78 61 040 Valve seat cutter, 11° and 45° "OSLASH"34.5 mm
- 78 61 065 T-wrench
- 78 62 287 Piston fitting tool
- 78 74 878 Floor stand
- 82 93 094 Sleeve 27 mm
- 82 93 128 Template 1/2"
- 83 90 130 Spring balance
- 83 90 270 Sliding hammer
- 83 90 478 Axle
- 83 90 858 Journal
- 83 91 401 Magnetic tool
- 83 92 409 Lifting sling
- 83 93 332 Wrench, small oil filter
- 83 93 472 Wrench, knock sensor and oil pressure switch
- 83 93 746 Protective collar
- 83 93 753 Measuring bridge, valve position
- 83 93 761 Valve spring tool
- 83 93 779 Tappets
- 83 93 787 Valve stand
- 83 93 936 Valve seat cutters, 60°
- 83 93 985 Belt-tension meter
- 83 94 157 Pliers, valve guide seal
- 83 94 173 Compressed air adapter for spark plug hole
- 83 94 181 Removal tool
- 83 94 207 Fitting tool
- 83 94 470 Balancer shaft bearing press
- 83 94 520 Wrench, lock nut
- 83 94 637 Removal tool
- 83 94 645 Fitting tool
- 83 94 652 Fixture
- 83 94 660 Chain lock
- 83 94 678 Timing chain removal kit, 16 valve
- 83 94 744 Adapter, fuel pressure testing
- 83 94 850 Lifting beam
- 83 94 868 Flywheel locking attachment
- 83 94 876 Fitting tool, crankshaft seal
- 83 94 884 Fitting tool, crankshaft seal
- 83 95 071 Fitting tool, valve stem gasket
- 83 95 147 Adapter
- 83 95 170 Intermediate piece
- 83 95 196 Holder, front
- 83 95 204 Steering swivel, 5 mm
- 83 95 212 Strap
- 83 95 220 Engine holder, 4-cyl.
- 83 95 238 Wedge
- 83 95 246 Valve spring depressor
- 83 95 254 Draw Bar handle, hydraulic belt tensioner
- 83 95 287 Holder
- 83 95 311 Trolley lift
- 83 95 345 Adapter, compression pressure sensor
- 83 95 485 Spark plug socket assembly with locating sleeves
- 83 95 501 Air nipple
- 83 95 527 Guide and plastic screw
- 83 95 535 Hook with wing nut
- 85 80 144 Puller windscreen wiper arm
- 86 12 509 Floor stand base
- 87 90 727 Bracket, dial gauge
- 87 91 857 Contact points
- 87 92 194 Dial gauge kit
- 87 92 335 Locking pin
- 87 92 442 Lifting cable
- 87 92 574 Holder
- 87 92 665 Protective plug, drive shaft hole
- 89 96 696 Puller
- 83 96 277 Centering drift clutch disc, 6-speed transmission
- Technical Data
- Technical Description
- Adjustment - Replacement
- Intake System
- Basic Engine
- Starter
- Starting System
- Adjustment / Replacement
- Component location
- Starter motor (4)
- Ignition switch (20)
- Switch, immobilizer, automatic (77)
- Transmission range switch 2, automatic with 31 and 77 (239)
- Switch, immobilizer, clutch (411)
- Aerial unit, immobilizer (463)
- Relay, starter relay (517)
- Control module, TWICE (632)
- Connector H16-7
- Connector H42-5
- Connector H80-1
- Crimp connection J55, instrument harness
- Crimp connection J56, instrument harness
- Crimp connection J117, rear harness
- Crimp connection J167, instrument harness
- Grounding point G2
- Grounding point G24
- Grounding point G25
- Fault diagnosis, general
- Fault diagnosis, symptoms
- Special tools
- Technical data
- Technical description
- Starting System
- Engine Performance
- Adjustment
- Emissions
- Emission Applications
- Emission Control Abbreviations
- State Emission Standards - Diesel
- State Emission Standards - Gas
- ALASKA
- ARIZONA
- CALIFORNIA
- Colorado
- CONNECTICUT
- DELAWARE
- District Of COLUMBIA
- GEORGIA
- IDAHO
- ILLINOIS
- INDIANA
- KENTUCKY
- MARYLAND
- MASSACHUSETTS
- MISSOURI
- NEVADA
- New Jersey
- New MEXICO
- New YORK
- North CAROLINA
- OHIO
- OREGON
- PENNSYLVANIA
- RHODE Island
- TENNESSEE
- TEXAS
- UTAH
- VIRGINIA
- WASHINGTON
- WISCONSIN
- U. S. EPA ASM2525 & ASM5015 Start-Up Emission Standards
- U. S. EPA Revised Final ASM Emission Standards (ASM5015 & ASM2525)
- U.S. EPA Im240 Emission Standards
- Fuel Delivery
- Fuel System
- Adjustment - Replacement
- Emptying the fuel tank
- Fuel tank
- Fuel filter
- Fuel filler pipe
- Fuel pump
- Checking the fuel gauge float arm position
- Checking fuel pump capacity, 4-cyl.
- Fuel rail with injectors, 4-cyl. (B235E/R)
- Fuel rail with injectors, 4 cyl.
- Checking injector flow capacity
- Fuel pressure regulator, 4 cyl.
- Checking the fuel pressure regulator, 4-cyl.
- Checking residual pressure, 4-cyl.
- Special tools
- Tech 2
- 30 14 883 Pressure/vacuum pump
- 83 93 514 Charge pressure gauge
- 83 93 852 Pressure measuring equipment, fuel and oil pressure
- 83 93 860 Hose kit
- 83 93 878 Nipple
- 83 93 886 Diagnostics cable, LH system
- 83 94 462 Fuel pump tool
- 83 94 520 Wrench, lock nut
- 83 94 744 Adapter, fuel pressure testing
- 83 95 261 Fuel line tool
- 83 95 576 Adapter coupling, oil pressure testing
- Technical data
- Technical description
- Adjustment - Replacement
- Throttle Control
- Fuel System
- Mode 6
- Remove, Overhaul & Install
- Specifications
- TRIONIC T7 Fuel Control System
- Adjustment - Replacement
- Control Module
- Crankshaft position sensor
- Manifold absolute pressure sensor
- Charge air absolute pressure sensor
- Intake air temperature sensor
- Temperature sensor, engine coolant
- Mass air flow sensor
- Throttle body
- Limp-home solenoid
- Resetting Triggered Limp-Home Mechanism
- Relay, Limp-Home Solenoid
- Switch, cruise control
- Brake pedal switch
- Clutch pedal switch
- Charge Air Control Valve
- Checking and adjusting basic charging pressure
- Checking the wastegate
- Turbo bypass control valve
- Fuel pressure regulator
- Checking the fuel pressure regulator
- Fuel pump
- Checking fuel pump capacity
- Relay, fuel pump
- Main relay
- Relay, A/C
- Injectors
- Checking injector flow capacity
- Front oxygen sensor, B235E/R
- Rear oxygen sensor, B235E/R
- EVAP pressure sensor
- EVAP canister purge valve
- EVAP close valve
- Ignition discharge module
- Spark plugs
- Adjusting accelerator pedal cable
- Leak check, fuel pressure, flow capacity and adaptation procedures
- Checking intake system integrity
- Component Location
- Main fuse board 22a in the dashboard
- Brake light switch (29)
- Level sensor, fuel (46)
- Relay, fuel pump (102)
- Clutch switch, cruise control (133)
- Brake switch, cruise control (134)
- Switch, cruise control (141)
- Relay, A/C compressor (156)
- Boost pressure control valve (179a)
- Temperature sensor, coolant (202)
- Mass air flow sensor (205)
- Injector, cylinder 1 (206a)
- Injector, cylinder 2 (206b)
- Injector, cylinder 3 (206c)
- Injector, cylinder 4 (206d)
- Main relay, engine management system (229)
- Transmission range switch 1, automatic (245)
- Heating element, oxygen sensor (271)
- Purge valve, EVAP canister (321)
- Fuel pump motor (323)
- Crankshaft position sensor (345)
- Ignition discharge module (346)
- TC/ABS control module (382)
- Intake air temperature sensor (407)
- Pressure sensor, intake manifold (431)
- Main instrument unit (540)
- ABS control module (547)
- Pressure sensor, EVAP (585)
- Solenoid valve, EVAP shut-off (588)
- Trionic control module, 4-cyl petrol (589)
- Heated oxygen sensor 1 (592Fa)
- Heated oxygen sensor 2 (592Ra)
- Pressure sensor, charge air (603)
- Actuator, throttle body (604)
- Wastegate valve (605)
- Solenoid, limp-home (607)
- Relay, limp-home (640)
- ESP control module (671)
- Sensor, intake air (688)
- Connector H2-43
- Connector H4-2
- Connector H16-6
- Connector H16-7
- Connector H33-1
- Connector H42-5
- Connector H43-1
- Connector H80-1
- Crimp J15, petrol engine harness
- Crimp J16, petrol engine harness
- Crimp J17, petrol engine harness
- Crimp J18, petrol engine harness
- Crimp J20, petrol engine harness
- Crimp J21, petrol engine harness
- Crimp J22, petrol engine harness
- Crimp J23, petrol engine harness
- Crimp J24, petrol engine harness
- Crimp connection J55, instrument harness
- Crimp connection J58, instrument harness
- Crimp connection J60, instrument harness
- Crimp connection J61, instrument harness
- Crimp connection J63, instrument harness
- Crimp connection J83, instrument harness
- Crimp connection J89, instrument harness
- Crimp connection J93, rear harness
- Crimp connection J142, instrument harness
- Crimp J165, instrument harness
- Crimp J169, instrument wiring
- Crimp connection J173, instrument harness
- Grounding point G5
- Grounding point G7, 4-cyl. petrol
- Fault Diagnosis, Fault Codes
- DTC P0100: Mass Air Flow Circuit - No Signal
- DTC P0101: Mass Air Flow Circuit - Performance Problems
- DTC P0102: Mass Air Flow Circuit - Low Input
- DTC P0103: Mass Air Flow Circuit - High Input
- DTC P0106: Manifold Absolute Pressure Sensor Circuit - Performance Problem
- DTC P0107: Manifold Absolute Pressure Sensor Circuit - Open/Short to Ground
- DTC P0108: Manifold Absolute Pressure Sensor Circuit - Short to B+
- DTC P0112: Intake Air Temperature Sensor Circuit - Short to Ground
- DTC P0113: Intake Air Temperature Sensor Circuit - Short to B+/Open Circuit
- DTC P0115: Engine Coolant Temperature Circuit - Performance Problem
- DTC P0116: Engine Coolant Temperature Circuit - Performance Problem
- DTC P0117: Engine Coolant Temperature Sensor Circuit - Short to Ground
- DTC P0118: Engine Coolant Temperature Sensor Circuit - Short to B+/Open circuit
- DTC P0119: Engine Coolant Temperature Circuit - Intermittent Open/Short
- DTC P0125: Excessive Time to Enter Closed Loop Fuel Control
- DTC P0131: O2S Circuit - Low Voltage - Sensor 1
- DTC P0132: O2S Circuit - High Voltage - Sensor 1
- DTC P0133: O2S Circuit - Slow Response - Sensor 1
- DTC P0134: O2S Circuit - No Activity Detected - Sensor 1
- DTC P0137: O2S Circuit - Low Voltage - Sensor 2
- DTC P0138: O2S Circuit - High Voltage - Sensor 2
- DTC P0140: O2S Circuit - No Activity Detected - Sensor 2
- DTC P0171: Long Term Fuel Trim Multiplicative - Max Value, Air/Fuel Too Lean
- DTC P0172: Long Term Fuel Trim Multiplicative - Min Value, Air/Fuel Too Rich
- DTC P0300: Random Misfire Detected
- DTC P0301: Cylinder 1 Misfire Detected
- DTC P0302: Cylinder 2 Misfire Detected
- DTC P0303: Cylinder 3 Misfire Detected
- DTC P0304: Cylinder 4 Misfire Detected
- DTC P0327: Knock Sensor Circuit - Low Input - Bank 1
- DTC P0336: Crankshaft Position Sensor Circuit - Performance Problem
- DTC P0337: Crankshaft Position Sensor - No Input
- DTC P0340: Camshaft Position Sensor Malfunction
- DTC P0420: Three Way Catalytic Converter Malfunction
- DTC P0441: EVAP Purge Valve Malfunction
- DTC P0442: EVAP Small Leakage In System
- DTC P0444: EVAP Purge Valve Circuit - Open/Short To Ground
- DTC P0445: EVAP Purge Valve Circuit - Short To B+
- DTC P0452: EVAP Tank Pressure Sensor Circuit - Short To Ground
- DTC P0453: EVAP Tank Pressure Sensor Circuit - Open/Short To B+
- DTC P0455: EVAP Serious Leakage In System
- DTC P0456: Tank Purging - Very Minor Leak In System
- DTC P0501: Vehicle Speed - Input Signal Outside Limits
- DTC P0502: Vehicle Speed - No Input Signal
- DTC P0506: Idle Speed Control - Idling Speed Too Low
- DTC P0507: Idle Speed Control - Idling Speed Too High
- DTC P0605: Internal Control Module Malfunction
- DTC P1105: Charge Air Absolute Pressure Sensor Circuit - Performance Problem
- DTC P1106: Charge Air Absolute Pressure Sensor Circuit - Performance Problem
- DTC P1107: Charge Air Absolute Pressure Sensor Circuit - Short To Ground/Open
- DTC P1108: Charge Air Absolute Pressure Sensor Circuit - Short to B+
- DTC P1110: Charge Air Bypass Valve Performance Problems
- DTC P1131: O2S Switch Point - Lean - Sensor 1
- DTC P1132: O2S Switch Point - Rich - Sensor 1
- DTC P1133 O2S Circuit Low Voltage - Sensor 1
- DTC P1135: O2S Heater Circuit Current Too Low - Sensor 1
- DTC P1136: O2S Heater Circuit Current Too High - Sensor 1
- DTC P1137: O2S Circuit Low Voltage - Sensor 2
- DTC P1141: O2S Heater Circuit Current Too Low - Sensor 2
- DTC P1142: O2S Heater Circuit Current Too High - Sensor 2
- DTC P1171: Short Term Fuel Trim. Max Value, Air/Fuel Too Lean
- DTC P1172: Short Term Fuel Trim Min. Value - Air/Fuel Too Rich
- DTC P1181: Long Term Fuel Trim Additive Max Value - Air/Fuel Too Lean
- DTC P1182: Long Term Fuel Trim Additive Min. Value - Air/Fuel Too Rich
- DTC P1230: Throttle Position Sensor 1 & 2 Circuit Sum Out-Of-Range - Faulty Signal From Throttle Disc Position Sensor
- DTC P1231: Throttle Position Sensor 1 & 2 Circuit - Sum Out-Of-Range (No Limp Home)
- DTC P1240: Throttle Motor Circuit Shorted
- DTC P1251: Throttle Motor - Full PWM In Closing Direction (Note: May Set If Mechanism Is Not Reseted)
- DTC P1252: Throttle Motor - Full PWM In Open Direction And No Motor Current
- DTC P1253: Throttle Motor - Full PWM In Open Direction During Cranking
- DTC P1260: Throttle Return Spring - Too Low Force (Note: May Set If Mechanism Is Not Reset)
- DTC P1261: Throttle Binding.
- DTC P1263: Throttle Moved Manually When Engine Was Running.
- DTC P1264: Throttle Open When Pedal Is Released.
- DTC P1300: Random Misfire Detected - Catalyst Damaging
- DTC P1301: Cylinder 1 Misfire Detected - Catalyst Damaging
- DTC P1302: Cylinder 2 Misfire Detected - Catalyst Damaging
- DTC P1303: Cylinder 3 Misfire Detected - Catalyst Damaging
- DTC P1304: Cylinder 4 Misfire Detected - Catalyst Damaging
- DTC P1310: Ignition Discharge Module Not Powered - Bank 1
- DTC P1312: Combustion Detection Cyl. 1+2 - Open Circuit/Short to B+
- DTC P1334: Combustion Detection Cyl. 3+4 - Open Circuit/Short to B+
- DTC P1390: Random Misfire Detected - Catalyst Damaging - Fuel Level Low
- DTC P1391: Cylinder 1 Misfire Detected - Catalyst Damaging - Fuel Level Low
- DTC P1392: Cylinder 2 Misfire Detected - Catalyst Damaging - Fuel Level Low
- DTC P1393: Cylinder 3 Misfire Detected - Catalyst Damaging - Fuel Level Low
- DTC P1394: Cylinder 4 Misfire Detected - Catalyst Damaging - Fuel Level Low
- DTC P1441: EVAP Purge Valve & Fuel Level Sensor Malfunction
- DTC P1442: EVAP Small Leakage In System & Fuel Level Sensor Malfunction
- DTC P1444: Canister Close Valve Circuit - Open/Short To Ground
- DTC P1445: Canister Close Valve Circuit - Short To B+
- DTC P1451: EVAP Tank Pressure Sensor - Performance Problem
- DTC P1452: EVAP Tank Pressure Sensor - Value Too Low When Depressurized
- DTC P1453: EVAP Tank Pressure Sensor - Value Too High When Depressurized
- DTC P1455: EVAP Tank Pressure Sensor - Serious Leakage In System & Fuel Level Sensor Malfunction
- DTC P1456: Tank Purging - Leak In System
- DTC P1460: Immobilizer Active (Note: If new T7, MIU or TWICE module, program code in TWICE)
- DTC P1491: EVAP Tank Pressure Sensor Performance Problem & Fuel Level Sensor Malfunction
- DTC P1492: EVAP Tank Pressure Sensor Value Too Low When Depressurized & Fuel Level Sensor Malfunction
- DTC P1493: EVAP Tank Pressure Sensor Value Too High When Depressurized & Fuel Level Sensor Malfunction
- DTC P1530: Pedal Position Sensor 1 & 2 Circuit - Sum Out-Of-Range
- DTC P1531: Pedal Position Sensor 1 & 2 Circuit - Adapted Sum Out-Of-Range
- DTC P1532: Pedal Position Sensor 1 & 2 Circuit - Control Module Inputs Shorted To Each Other
- DTC P1549: Charge Air Malfunction
- DTC P1576: Brake Light Switch Circuit Open/Short To B+
- DTC P1577: Brake Light Switch Circuit Short To Ground
- DTC P1601: Internal Control Module Malfunction
- DTC P1602: Internal Control Module Malfunction
- DTC P1603: Internal Control Module Malfunction
- DTC P1604: Internal Control Module Malfunction
- DTC P1605: Internal Control Module Malfunction
- DTC P1606: Internal Control Module Malfunction
- DTC P1607: Internal Control Module Malfunction
- DTC P1608: Internal Control Module Malfunction
- DTC P1609: Internal Control Module Malfunction
- P1610: Internal Control Module Malfunction
- DTC P1611: Internal Control Module Malfunction
- DTC P1613: Internal Control Module Malfunction
- DTC P1614: Internal Control Module Malfunction
- DTC P1621: Internal Control Module Malfunction
- DTC P1622: No Bus Data From MIU
- DTC P1623: No Bus Data From TCM
- DTC P1624: CHECK ENGINE Request (Bus from TCM)
- DTC P1625: No Bus data From TC/ABS
- DTC P1631: Internal Control Module Malfunction
- DTC P1632: Internal Control Module Malfunction
- DTC P1633: Internal Control Module Malfunction
- DTC P1640: Main Relay Circuit - No Voltage To Control Module Pin 1
- DTC P1641: Fuel Pump Relay - No Voltage To Fuel Pump & O2S Preheating
- DTC P1652: Main Relay Coil Circuit Open/Short To Ground
- DTC P1653: Main Relay Coil Circuit Short to B+
- DTC P1654: Fuel Pump Relay Coil Circuit Open/Short To Ground
- DTC P1655: Fuel Pump Relay Coil Circuit Short To B+
- DTC P1656: A/C Relay Coil Circuit Open/Short To Ground
- DTC P1657: A/C Relay Coil Circuit Short To B+
- DTC P1658: Charge Air Bypass Valve Circuit Open/Short To Ground
- DTC P1659: Charge Air Bypass Valve Circuit Short To B+
- DTC P1662: Charge Air Control Valve Circuit Open/Short To Ground
- DTC P1663: Charge Air Control Valve Circuit Short To B+
- DTC P1670 Limp-Home Relay - Open Circuit Or Short To Ground
- DTC P1671: Limp-Home Relay - Short To B+
- DTC P1676: Injector Circuit - Open/Short To Ground Or B+
- Fault Diagnosis General
- Fault diagnosis strategy for electronic systems
- LEV/OBD II diagnosis
- Fault Handling I, Catalyst Damaging Misfiring
- Fault Handling II, Emission-Related Misfiring Or Fault In Fuel System
- Fault Handling III, Other Emission-Related Components And Function
- Tech 2 menu structure
- Diagnostic trouble code menu
- Menu "Read Values"
- "Activate" menu
- Menu "System Information"
- Checklist for changing turbocharger and engine control module
- Before changing a control module
- Testing for open/short circuits
- Connectors, handling and inspection
- Enhanced ignition discharge module for Trionic 7
- Fault Diagnosis, Symptoms
- Car Will Not Start
- Idling speed low or irregular
- Substantial engine knocking
- Power too low
- Poor driveability, deteriorating performance, irregular or hesitant acceleration
- Engine speed does not go down
- Cruise control not working
- Low Engine Power Output/Little Movement On Turbo Pressure Gauge And Rattling From Turbocharger
- Special Tools
- Tech 2
- 30 14 883 Pressure/vacuum pump
- 83 93 514 Charge pressure gauge
- 83 93 852 Pressure measuring equipment, fuel and oil pressure
- 83 93 886 Diagnostics cable, LH system
- 83 94 538 Circlip tool
- 83 94 546 Fitting tool, fuel line
- 83 94 744 Adapter, fuel pressure testing
- 83 95 675 Test equipment, DI-system
- 83 95 659 Plug kit
- 86 10 867 Ground cable, DI system
- 86 11 170 Test cable, 70-pin
- 86 11 345 Jumper cable (x 2)
- 86 11 352 Measurement cable, male pin (x 4)
- 86 11 386 Test pin, ignition discharge module control
- 86 11 410 Measurement cable, female pin (x 4)
- 86 11 857 Test lamp, red-green
- 86 12 558 Hardware lock SPS (Service Programming)
- 86 12 996 Hardware key for USB port
- Technical Data
- Control module, Trionic T7 (589)
- General data
- Test readings, control module connections
- Crankshaft position sensor (345)
- Manifold absolute pressure sensor (431)
- Charge air absolute pressure sensor (603)
- Intake air temperature sensor (407)
- Coolant temperature sensor (202)
- Mass air flow sensor (205)
- Throttle body (604)
- Limp-home solenoid (607)
- Relay, limp-home solenoid (640)
- Switch, cruise control (141)
- Clutch pedal switch (133)
- Brake pedal switch (134)
- Charge air control valve (179a)
- Control valve, bypass (605)
- Fuel pressure regulator
- Fuel pump (323)
- Relay, fuel pump (102)
- Main relay (229)
- Relay, A/C (156)
- Injectors (206)
- Heated oxygen sensor 1, before catalytic converter (592Fa)
- Heated oxygen sensor 2, after catalytic converter (592Ra)
- EVAP canister purge valve (321)
- EVAP close control valve (588)
- EVAP pressure sensor (585)
- Trionic 7, Mode 06
- Ignition discharge module (346)
- Spark plugs (157)
- Technical Description
- System overview
- Main components
- Brief description
- System diagram - intake, turbo, exhaust - 4-cyl.
- Control module inputs
- Control module bus inputs
- Control module outputs
- Control module bus outputs
- Control module
- Control module power supply
- 5V supply
- Ground
- Crankshaft position sensor
- Mass air flow sensor
- Manifold absolute pressure sensor
- Charge air absolute pressure sensor
- Intake air temperature sensor
- Coolant temperature sensor
- Speed, lead from ABS
- Speed, bus from TC/ABS/ESP
- Bus messages, Trionic T7
- Main relay
- Fuel pump relay
- A/C relay
- Control valve, bypass
- Air mass control, basic function
- Pedal position sensor
- Cruise control
- Air mass limitation
- Notes
- Maximum engine torque
- Manual gearbox, engine torque limitation
- Automatic gearbox, stall limitation
- TCM, engine torque limitation
- Braking
- Traction Control/ESP, engine torque limitation
- Diagnostics
- Knock limitation
- Vehicle speed limitation
- Engine speed limitation
- Turbo speed limitation
- Limitations after system faults
- Overboost function
- Load compensation
- Other air request
- Throttle control
- Turbo control
- Fuel injection, basic function
- Basic quantity, fuel
- Compensation
- Closed loop
- Purging
- Multiplicative adaptation
- Additive adaptation
- Starting fuel
- Injection duration
- Fuel shut-off
- Injectors
- Ignition, basic function
- Idling speed ignition timing
- Catalytic converter heating ignition
- Normal ignition timing
- Knock control
- Starting ignition timing
- Ignition discharge module
- Adjustment - Replacement
- Testing & Diagnosis
- TRIONIC T7 Fuel Control System
- Adjustment - Replacement
- Control Module
- Crankshaft position sensor
- Manifold absolute pressure sensor
- Charge air absolute pressure sensor
- Intake air temperature sensor
- Temperature sensor, engine coolant
- Mass air flow sensor
- Throttle body
- Limp-home solenoid
- Resetting Triggered Limp-Home Mechanism
- Relay, Limp-Home Solenoid
- Switch, cruise control
- Brake pedal switch
- Clutch pedal switch
- Charge Air Control Valve
- Checking and adjusting basic charging pressure
- Checking the wastegate
- Turbo bypass control valve
- Fuel pressure regulator
- Checking the fuel pressure regulator
- Fuel pump
- Checking fuel pump capacity
- Relay, fuel pump
- Main relay
- Relay, A/C
- Injectors
- Checking injector flow capacity
- Front oxygen sensor, B235E/R
- Rear oxygen sensor, B235E/R
- EVAP pressure sensor
- EVAP canister purge valve
- EVAP close valve
- Ignition discharge module
- Spark plugs
- Adjusting accelerator pedal cable
- Leak check, fuel pressure, flow capacity and adaptation procedures
- Checking intake system integrity
- Component Location
- Main fuse board 22a in the dashboard
- Brake light switch (29)
- Level sensor, fuel (46)
- Relay, fuel pump (102)
- Clutch switch, cruise control (133)
- Brake switch, cruise control (134)
- Switch, cruise control (141)
- Relay, A/C compressor (156)
- Boost pressure control valve (179a)
- Temperature sensor, coolant (202)
- Mass air flow sensor (205)
- Injector, cylinder 1 (206a)
- Injector, cylinder 2 (206b)
- Injector, cylinder 3 (206c)
- Injector, cylinder 4 (206d)
- Main relay, engine management system (229)
- Transmission range switch 1, automatic (245)
- Heating element, oxygen sensor (271)
- Purge valve, EVAP canister (321)
- Fuel pump motor (323)
- Crankshaft position sensor (345)
- Ignition discharge module (346)
- TC/ABS control module (382)
- Intake air temperature sensor (407)
- Pressure sensor, intake manifold (431)
- Main instrument unit (540)
- ABS control module (547)
- Pressure sensor, EVAP (585)
- Solenoid valve, EVAP shut-off (588)
- Trionic control module, 4-cyl petrol (589)
- Heated oxygen sensor 1 (592Fa)
- Heated oxygen sensor 2 (592Ra)
- Pressure sensor, charge air (603)
- Actuator, throttle body (604)
- Wastegate valve (605)
- Solenoid, limp-home (607)
- Relay, limp-home (640)
- ESP control module (671)
- Sensor, intake air (688)
- Connector H2-43
- Connector H4-2
- Connector H16-6
- Connector H16-7
- Connector H33-1
- Connector H42-5
- Connector H43-1
- Connector H80-1
- Crimp J15, petrol engine harness
- Crimp J16, petrol engine harness
- Crimp J17, petrol engine harness
- Crimp J18, petrol engine harness
- Crimp J20, petrol engine harness
- Crimp J21, petrol engine harness
- Crimp J22, petrol engine harness
- Crimp J23, petrol engine harness
- Crimp J24, petrol engine harness
- Crimp connection J55, instrument harness
- Crimp connection J58, instrument harness
- Crimp connection J60, instrument harness
- Crimp connection J61, instrument harness
- Crimp connection J63, instrument harness
- Crimp connection J83, instrument harness
- Crimp connection J89, instrument harness
- Crimp connection J93, rear harness
- Crimp connection J142, instrument harness
- Crimp J165, instrument harness
- Crimp J169, instrument wiring
- Crimp connection J173, instrument harness
- Grounding point G5
- Grounding point G7, 4-cyl. petrol
- Fault Diagnosis, Fault Codes
- DTC P0100: Mass Air Flow Circuit - No Signal
- DTC P0101: Mass Air Flow Circuit - Performance Problems
- DTC P0102: Mass Air Flow Circuit - Low Input
- DTC P0103: Mass Air Flow Circuit - High Input
- DTC P0106: Manifold Absolute Pressure Sensor Circuit - Performance Problem
- DTC P0107: Manifold Absolute Pressure Sensor Circuit - Open/Short to Ground
- DTC P0108: Manifold Absolute Pressure Sensor Circuit - Short to B+
- DTC P0112: Intake Air Temperature Sensor Circuit - Short to Ground
- DTC P0113: Intake Air Temperature Sensor Circuit - Short to B+/Open Circuit
- DTC P0115: Engine Coolant Temperature Circuit - Performance Problem
- DTC P0116: Engine Coolant Temperature Circuit - Performance Problem
- DTC P0117: Engine Coolant Temperature Sensor Circuit - Short to Ground
- DTC P0118: Engine Coolant Temperature Sensor Circuit - Short to B+/Open circuit
- DTC P0119: Engine Coolant Temperature Circuit - Intermittent Open/Short
- DTC P0125: Excessive Time to Enter Closed Loop Fuel Control
- DTC P0131: O2S Circuit - Low Voltage - Sensor 1
- DTC P0132: O2S Circuit - High Voltage - Sensor 1
- DTC P0133: O2S Circuit - Slow Response - Sensor 1
- DTC P0134: O2S Circuit - No Activity Detected - Sensor 1
- DTC P0137: O2S Circuit - Low Voltage - Sensor 2
- DTC P0138: O2S Circuit - High Voltage - Sensor 2
- DTC P0140: O2S Circuit - No Activity Detected - Sensor 2
- DTC P0171: Long Term Fuel Trim Multiplicative - Max Value, Air/Fuel Too Lean
- DTC P0172: Long Term Fuel Trim Multiplicative - Min Value, Air/Fuel Too Rich
- DTC P0300: Random Misfire Detected
- DTC P0301: Cylinder 1 Misfire Detected
- DTC P0302: Cylinder 2 Misfire Detected
- DTC P0303: Cylinder 3 Misfire Detected
- DTC P0304: Cylinder 4 Misfire Detected
- DTC P0327: Knock Sensor Circuit - Low Input - Bank 1
- DTC P0336: Crankshaft Position Sensor Circuit - Performance Problem
- DTC P0337: Crankshaft Position Sensor - No Input
- DTC P0340: Camshaft Position Sensor Malfunction
- DTC P0420: Three Way Catalytic Converter Malfunction
- DTC P0441: EVAP Purge Valve Malfunction
- DTC P0442: EVAP Small Leakage In System
- DTC P0444: EVAP Purge Valve Circuit - Open/Short To Ground
- DTC P0445: EVAP Purge Valve Circuit - Short To B+
- DTC P0452: EVAP Tank Pressure Sensor Circuit - Short To Ground
- DTC P0453: EVAP Tank Pressure Sensor Circuit - Open/Short To B+
- DTC P0455: EVAP Serious Leakage In System
- DTC P0456: Tank Purging - Very Minor Leak In System
- DTC P0501: Vehicle Speed - Input Signal Outside Limits
- DTC P0502: Vehicle Speed - No Input Signal
- DTC P0506: Idle Speed Control - Idling Speed Too Low
- DTC P0507: Idle Speed Control - Idling Speed Too High
- DTC P0605: Internal Control Module Malfunction
- DTC P1105: Charge Air Absolute Pressure Sensor Circuit - Performance Problem
- DTC P1106: Charge Air Absolute Pressure Sensor Circuit - Performance Problem
- DTC P1107: Charge Air Absolute Pressure Sensor Circuit - Short To Ground/Open
- DTC P1108: Charge Air Absolute Pressure Sensor Circuit - Short to B+
- DTC P1110: Charge Air Bypass Valve Performance Problems
- DTC P1131: O2S Switch Point - Lean - Sensor 1
- DTC P1132: O2S Switch Point - Rich - Sensor 1
- DTC P1133 O2S Circuit Low Voltage - Sensor 1
- DTC P1135: O2S Heater Circuit Current Too Low - Sensor 1
- DTC P1136: O2S Heater Circuit Current Too High - Sensor 1
- DTC P1137: O2S Circuit Low Voltage - Sensor 2
- DTC P1141: O2S Heater Circuit Current Too Low - Sensor 2
- DTC P1142: O2S Heater Circuit Current Too High - Sensor 2
- DTC P1171: Short Term Fuel Trim. Max Value, Air/Fuel Too Lean
- DTC P1172: Short Term Fuel Trim Min. Value - Air/Fuel Too Rich
- DTC P1181: Long Term Fuel Trim Additive Max Value - Air/Fuel Too Lean
- DTC P1182: Long Term Fuel Trim Additive Min. Value - Air/Fuel Too Rich
- DTC P1230: Throttle Position Sensor 1 & 2 Circuit Sum Out-Of-Range - Faulty Signal From Throttle Disc Position Sensor
- DTC P1231: Throttle Position Sensor 1 & 2 Circuit - Sum Out-Of-Range (No Limp Home)
- DTC P1240: Throttle Motor Circuit Shorted
- DTC P1251: Throttle Motor - Full PWM In Closing Direction (Note: May Set If Mechanism Is Not Reseted)
- DTC P1252: Throttle Motor - Full PWM In Open Direction And No Motor Current
- DTC P1253: Throttle Motor - Full PWM In Open Direction During Cranking
- DTC P1260: Throttle Return Spring - Too Low Force (Note: May Set If Mechanism Is Not Reset)
- DTC P1261: Throttle Binding.
- DTC P1263: Throttle Moved Manually When Engine Was Running.
- DTC P1264: Throttle Open When Pedal Is Released.
- DTC P1300: Random Misfire Detected - Catalyst Damaging
- DTC P1301: Cylinder 1 Misfire Detected - Catalyst Damaging
- DTC P1302: Cylinder 2 Misfire Detected - Catalyst Damaging
- DTC P1303: Cylinder 3 Misfire Detected - Catalyst Damaging
- DTC P1304: Cylinder 4 Misfire Detected - Catalyst Damaging
- DTC P1310: Ignition Discharge Module Not Powered - Bank 1
- DTC P1312: Combustion Detection Cyl. 1+2 - Open Circuit/Short to B+
- DTC P1334: Combustion Detection Cyl. 3+4 - Open Circuit/Short to B+
- DTC P1390: Random Misfire Detected - Catalyst Damaging - Fuel Level Low
- DTC P1391: Cylinder 1 Misfire Detected - Catalyst Damaging - Fuel Level Low
- DTC P1392: Cylinder 2 Misfire Detected - Catalyst Damaging - Fuel Level Low
- DTC P1393: Cylinder 3 Misfire Detected - Catalyst Damaging - Fuel Level Low
- DTC P1394: Cylinder 4 Misfire Detected - Catalyst Damaging - Fuel Level Low
- DTC P1441: EVAP Purge Valve & Fuel Level Sensor Malfunction
- DTC P1442: EVAP Small Leakage In System & Fuel Level Sensor Malfunction
- DTC P1444: Canister Close Valve Circuit - Open/Short To Ground
- DTC P1445: Canister Close Valve Circuit - Short To B+
- DTC P1451: EVAP Tank Pressure Sensor - Performance Problem
- DTC P1452: EVAP Tank Pressure Sensor - Value Too Low When Depressurized
- DTC P1453: EVAP Tank Pressure Sensor - Value Too High When Depressurized
- DTC P1455: EVAP Tank Pressure Sensor - Serious Leakage In System & Fuel Level Sensor Malfunction
- DTC P1456: Tank Purging - Leak In System
- DTC P1460: Immobilizer Active (Note: If new T7, MIU or TWICE module, program code in TWICE)
- DTC P1491: EVAP Tank Pressure Sensor Performance Problem & Fuel Level Sensor Malfunction
- DTC P1492: EVAP Tank Pressure Sensor Value Too Low When Depressurized & Fuel Level Sensor Malfunction
- DTC P1493: EVAP Tank Pressure Sensor Value Too High When Depressurized & Fuel Level Sensor Malfunction
- DTC P1530: Pedal Position Sensor 1 & 2 Circuit - Sum Out-Of-Range
- DTC P1531: Pedal Position Sensor 1 & 2 Circuit - Adapted Sum Out-Of-Range
- DTC P1532: Pedal Position Sensor 1 & 2 Circuit - Control Module Inputs Shorted To Each Other
- DTC P1549: Charge Air Malfunction
- DTC P1576: Brake Light Switch Circuit Open/Short To B+
- DTC P1577: Brake Light Switch Circuit Short To Ground
- DTC P1601: Internal Control Module Malfunction
- DTC P1602: Internal Control Module Malfunction
- DTC P1603: Internal Control Module Malfunction
- DTC P1604: Internal Control Module Malfunction
- DTC P1605: Internal Control Module Malfunction
- DTC P1606: Internal Control Module Malfunction
- DTC P1607: Internal Control Module Malfunction
- DTC P1608: Internal Control Module Malfunction
- DTC P1609: Internal Control Module Malfunction
- P1610: Internal Control Module Malfunction
- DTC P1611: Internal Control Module Malfunction
- DTC P1613: Internal Control Module Malfunction
- DTC P1614: Internal Control Module Malfunction
- DTC P1621: Internal Control Module Malfunction
- DTC P1622: No Bus Data From MIU
- DTC P1623: No Bus Data From TCM
- DTC P1624: CHECK ENGINE Request (Bus from TCM)
- DTC P1625: No Bus data From TC/ABS
- DTC P1631: Internal Control Module Malfunction
- DTC P1632: Internal Control Module Malfunction
- DTC P1633: Internal Control Module Malfunction
- DTC P1640: Main Relay Circuit - No Voltage To Control Module Pin 1
- DTC P1641: Fuel Pump Relay - No Voltage To Fuel Pump & O2S Preheating
- DTC P1652: Main Relay Coil Circuit Open/Short To Ground
- DTC P1653: Main Relay Coil Circuit Short to B+
- DTC P1654: Fuel Pump Relay Coil Circuit Open/Short To Ground
- DTC P1655: Fuel Pump Relay Coil Circuit Short To B+
- DTC P1656: A/C Relay Coil Circuit Open/Short To Ground
- DTC P1657: A/C Relay Coil Circuit Short To B+
- DTC P1658: Charge Air Bypass Valve Circuit Open/Short To Ground
- DTC P1659: Charge Air Bypass Valve Circuit Short To B+
- DTC P1662: Charge Air Control Valve Circuit Open/Short To Ground
- DTC P1663: Charge Air Control Valve Circuit Short To B+
- DTC P1670 Limp-Home Relay - Open Circuit Or Short To Ground
- DTC P1671: Limp-Home Relay - Short To B+
- DTC P1676: Injector Circuit - Open/Short To Ground Or B+
- Fault Diagnosis General
- Fault diagnosis strategy for electronic systems
- LEV/OBD II diagnosis
- Fault Handling I, Catalyst Damaging Misfiring
- Fault Handling II, Emission-Related Misfiring Or Fault In Fuel System
- Fault Handling III, Other Emission-Related Components And Function
- Tech 2 menu structure
- Diagnostic trouble code menu
- Menu "Read Values"
- "Activate" menu
- Menu "System Information"
- Checklist for changing turbocharger and engine control module
- Before changing a control module
- Testing for open/short circuits
- Connectors, handling and inspection
- Enhanced ignition discharge module for Trionic 7
- Fault Diagnosis, Symptoms
- Car Will Not Start
- Idling speed low or irregular
- Substantial engine knocking
- Power too low
- Poor driveability, deteriorating performance, irregular or hesitant acceleration
- Engine speed does not go down
- Cruise control not working
- Low Engine Power Output/Little Movement On Turbo Pressure Gauge And Rattling From Turbocharger
- Special Tools
- Tech 2
- 30 14 883 Pressure/vacuum pump
- 83 93 514 Charge pressure gauge
- 83 93 852 Pressure measuring equipment, fuel and oil pressure
- 83 93 886 Diagnostics cable, LH system
- 83 94 538 Circlip tool
- 83 94 546 Fitting tool, fuel line
- 83 94 744 Adapter, fuel pressure testing
- 83 95 675 Test equipment, DI-system
- 83 95 659 Plug kit
- 86 10 867 Ground cable, DI system
- 86 11 170 Test cable, 70-pin
- 86 11 345 Jumper cable (x 2)
- 86 11 352 Measurement cable, male pin (x 4)
- 86 11 386 Test pin, ignition discharge module control
- 86 11 410 Measurement cable, female pin (x 4)
- 86 11 857 Test lamp, red-green
- 86 12 558 Hardware lock SPS (Service Programming)
- 86 12 996 Hardware key for USB port
- Technical Data
- Control module, Trionic T7 (589)
- General data
- Test readings, control module connections
- Crankshaft position sensor (345)
- Manifold absolute pressure sensor (431)
- Charge air absolute pressure sensor (603)
- Intake air temperature sensor (407)
- Coolant temperature sensor (202)
- Mass air flow sensor (205)
- Throttle body (604)
- Limp-home solenoid (607)
- Relay, limp-home solenoid (640)
- Switch, cruise control (141)
- Clutch pedal switch (133)
- Brake pedal switch (134)
- Charge air control valve (179a)
- Control valve, bypass (605)
- Fuel pressure regulator
- Fuel pump (323)
- Relay, fuel pump (102)
- Main relay (229)
- Relay, A/C (156)
- Injectors (206)
- Heated oxygen sensor 1, before catalytic converter (592Fa)
- Heated oxygen sensor 2, after catalytic converter (592Ra)
- EVAP canister purge valve (321)
- EVAP close control valve (588)
- EVAP pressure sensor (585)
- Trionic 7, Mode 06
- Ignition discharge module (346)
- Spark plugs (157)
- Technical Description
- System overview
- Main components
- Brief description
- System diagram - intake, turbo, exhaust - 4-cyl.
- Control module inputs
- Control module bus inputs
- Control module outputs
- Control module bus outputs
- Control module
- Control module power supply
- 5V supply
- Ground
- Crankshaft position sensor
- Mass air flow sensor
- Manifold absolute pressure sensor
- Charge air absolute pressure sensor
- Intake air temperature sensor
- Coolant temperature sensor
- Speed, lead from ABS
- Speed, bus from TC/ABS/ESP
- Bus messages, Trionic T7
- Main relay
- Fuel pump relay
- A/C relay
- Control valve, bypass
- Air mass control, basic function
- Pedal position sensor
- Cruise control
- Air mass limitation
- Notes
- Maximum engine torque
- Manual gearbox, engine torque limitation
- Automatic gearbox, stall limitation
- TCM, engine torque limitation
- Braking
- Traction Control/ESP, engine torque limitation
- Diagnostics
- Knock limitation
- Vehicle speed limitation
- Engine speed limitation
- Turbo speed limitation
- Limitations after system faults
- Overboost function
- Load compensation
- Other air request
- Throttle control
- Turbo control
- Fuel injection, basic function
- Basic quantity, fuel
- Compensation
- Closed loop
- Purging
- Multiplicative adaptation
- Additive adaptation
- Starting fuel
- Injection duration
- Fuel shut-off
- Injectors
- Ignition, basic function
- Idling speed ignition timing
- Catalytic converter heating ignition
- Normal ignition timing
- Knock control
- Starting ignition timing
- Ignition discharge module
- Adjustment - Replacement
- TRIONIC T7 Fuel Control System
- General Information
- Abbreviations
- Basic Trouble Shooting
- Basic Trouble Shooting - General Information
- Commonly Used Abbreviations - General Information
- Emission Control Abbreviations
- Engine Performance - Trouble Shooting - General Information
- Brakes
- Anti-Lock Brake Safety Precautions - General Information
- Map - Brake Systems
- Brake Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Accelerometers
- Accumulators
- Anchor Pins
- Anti-Lock Brake Control Assembly(Module)
- Anti-Lock Brake Controller
- Anti-Lock Brake Systems
- Axle Seal
- Backing Plates
- Bleeder Screw
- Brake Abs Active Light (Blue)
- Brake Fluid
- Brake Friction Material
- Brake On - Off Switch
- Brake Pads
- Brake Pedals
- Brake Shoe Hardware
- Brake Shoes
- Brake Stoplight Switches
- Brake Warning Light (Amber)
- Brake Warning Light (Red)
- Bulb Sockets
- Bulbs And LEDS
- Caliper Hardware
- Caliper Mounting Pin
- Caliper Piston
- Caliper Shim
- Caliper Slider Pin (Bolt) Dust Boot
- Caliper Slider Pin (Bolt)
- Calipers
- Combination Valve
- Controllers
- Digital Ratio Axle Controllers And Buffers (Drab And Dram)
- Disable Switches
- Drums
- Electrical Brake Pumps
- Electrical Park Motor
- Electrical Pumps And Motors
- Electro-Magnetic Interference
- Electronic Brake Control Modulator
- Electronic Brake Distribution
- Electronic Brake Traction Control Module
- Electronic Controllers
- Electronic Traction Control
- External Brake Cable
- Flow Control Valve
- Fluid Level Sensor Switches
- Fluid
- Four Wheel Drive Switches
- Friction Material
- G Sensors
- Gaskets
- Gravitational Switches
- Grease Seal
- Height Sensing Proportioning Valve
- High Pressure Accumulator
- Hoses
- Hub
- Hydraulic Control Unit
- Hydraulic Modulators
- Hydro-Boosters
- Hydro-Electric Boosters (POWERMASTER)
- Ignition Disable Switches
- Lamp Driver Relay
- Lateral Acceleration Switches
- LEDS
- Lenses
- Low Pressure Accumulator
- Lug Nut
- Master Cylinder Cover Gasket
- Master Cylinders
- Modulators
- Motor Pack
- Motors
- Pads
- Parking Brake Cable
- Parking Brake Mechanism
- Parking Brake Shoes
- Parking Brake Switches
- Parking Brake Systems
- Pedal Travel Switches
- Pedals
- Power Distribution Center
- POWERMASTER
- Pressure Differential Switches
- Pressure Switches
- Pressure Transducers
- Proportioning Valve
- Pumps
- Relays
- RELUCTOR (Speed) Ring
- Rotors
- Self-Adjusting Systems
- Shoe Hardware
- Shoes
- Sockets
- Speed Sensor (RELUCTOR) Ring
- Speed Sensors (Electronic Wheel And Vehicle)
- Star Wheel
- Steel Brake Lines
- Stoplight Switches
- Stroke Sensor
- Switches
- Tires
- Tone Ring
- Toothed Rings (Tone Wheel)
- Traction Control System (TCS)
- Transfer Tubes
- Vacuum Boosters
- Vacuum Hoses
- Valves
- Wear Indicator
- Wheel Attachment Hardware
- Wheel Bearings, Races And Seals
- Wheel Cylinders
- Wiring Harnesses
- Yaw Rate Sensor
- Brake System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Brake Systems
- Map - Routine Inspection Reference Guide
- Routine Inspection Reference Guide
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Maintenance Overview
- Antifreeze/Coolant
- Visual Inspection
- Radiator Cap Test
- Engine Fan
- Cooling System Power Flush And Refill
- Belts (Except Timing Belts)
- Belt TENSIONER
- Automatic Transmission Fluid
- Automatic Transmission Fluid Exchange & Filter Replacement
- Engine Oil
- Air Filters
- Cabin Air Filter
- Brake Fluid
- Battery
- Battery Cables
- Power Steering
- Power Steering Fluid
- Wiper Blades
- Routine Inspection CHECKSHEET
- Routine Inspection - UICS
- Brake Systems
- Drivetrain And Transmission
- Notes
- Automatic Transmission Fluid
- Clutch Master Cylinders
- Cooler Lines
- Coolers
- Differential Fluid
- Drain Plugs And Gaskets
- Filters And Screens
- Fluids And Lubricants
- Hoses, Lines, And Tubes
- Hydraulic Fluid
- Lubricants
- Manual Transmission Fluid
- Mounts (Engine, Transaxle And Transmission)
- Transfer Case Fluid
- Vacuum Hoses
- Electrical Systems
- Engine Performance And Maintenance
- Notes
- Accessory Belts
- Air Filter Elements
- Air Filter Gaskets
- Air Filter Housings And Gaskets
- Air Pump Belts
- Batteries
- Battery Connectors
- Belt Idler Assemblies (Accessory And Cam Belts)
- Belt TENSIONERS (Accessory And Cam Belt)
- Chemical Engine DECARBONIZATION
- Combustion Chamber Cleaning
- Coolant Recovery Tanks
- Coolant
- Distributor Caps
- Distributor Rotors
- Engine Cooling Systems
- Engine DECARBONIZATION
- Engine Oil Drain Plugs And Gaskets
- Engine Oil Filters And Canisters
- Engine Oil
- Fuel Filters
- Fuel Injector Cleaning
- Fuel Injectors
- Fuel System Cleaning Service
- Hose Clamps
- Hose Connectors
- Hose Couplers
- Hoses And Tubes (Fuel Lines, Radiator, Vacuum, By-Pass, Heater, Recovery Tank And Oil Coolers)
- Ignition Wires (Secondary)
- Intake Cleaning
- O2 Sensors
- PCV Breather Elements
- PCV Valves
- Radiator Caps And Pressurized Expansion Tank Caps
- Spark Plugs
- Thermostats And Housings
- Throttle Body Cleaning
- Timing Belts
- Vacuum Hoses, Tubes And Connections (Non-Metallic)
- Exhaust Systems
- Heating, Ventilation And Air Conditioning Systems
- Steering And Suspension, Wheel Alignment, Wheels And Tires
- Wheel & Tire Supplement
- Reason Code Explanation
- Automotive Terminology & Definitions
- Routine Inspection Reference Guide
- Check Lists
- OBD-II Drive Cycles
- Driveline/Axles
- Drive Axle Noise Diagnosis - General Information
- Gear Tooth Contact Patterns - General Information
- Map - Drive Train & Transmission
- Drive Train & Transmission Systems
- Drivetrain And Transmission
- Notes
- Actuators (Electrical)
- Actuators (Vacuum)
- Automatic Transmission / Transaxle Assemblies/CVTS
- Automatic Transmission Fluid
- Axles
- Bearings And Races
- Bell Cranks
- Bell Housings
- Bushings (External)
- Cables (Speedometer)
- Cables (TV, Detent And Shift)
- Carrier Bearings
- Clutch Cables And Cable Housings
- Clutch Discs (Manual Transmissions)
- Clutch Forks
- Clutch Linkages (Mechanical)
- Clutch Master Cylinders
- Clutch Pedals
- Clutch Pivots
- Clutch Pressure Plates
- Clutch Release Bearings
- Clutch Slave Cylinders (Concentric)
- Clutch Slave Cylinders (Conventional Or External)
- Companion Flanges
- Connectors
- Cooler Bypass Valves
- Cooler Lines
- Coolers
- CV Joints
- Differential And Final Drive Assemblies
- Differential Fluid
- Dip Stick Tubes
- Dip Sticks (Fluid Level Indicators)
- Dowel Pins, Guides And Pilot Holes
- Drain Plugs And Gaskets
- Drive Shaft Flanges
- Drive Shafts And Half Shafts
- Dust Boots
- Engine Mounts
- Exciter Rings
- Filler Tubes
- Filters And Screens
- Flanges
- Flex Plates
- Fluid Level Indicators
- Fluids And Lubricants
- Flywheels
- Force Motors
- Gaskets
- Guides
- Half Shafts
- Hoses, Lines, And Tubes
- Housings (Bell, Case, Tail(Extension) And Auxiliary)
- Hydraulic Fluid
- Intermediate Shaft Support Bearings
- Key Interlock Systems
- Limited Slips
- Lines
- Linkages (External)
- Locking Hub Assemblies
- Locking Hub Control Knobs
- Lubricants
- Manual Transmission Fluid
- Manual Transmission/Transaxle Assemblies
- Metal Clad Seals
- METALASTIC Joints
- Modulator Pins
- Modulators
- Mounts (Engine, Transaxle And Transmission)
- Odometer Drives (Mechanical)
- Odometer Heads (Mechanical)
- Oil Pans
- Pans
- Pilot Holes
- Pressure Plates
- Pressure Switches
- Races
- Rubber Joints (METALASTIC)
- Screens
- Seals (Metal Clad)
- Seals
- Selector Interlock Systems
- Sensors
- Servos
- Shift Interlock Systems (Selector And Key Interlock Systems)
- Side Covers
- Slip Yokes
- Solenoids
- Speed Sensors (Electronic Wheel And Vehicle)
- Speedometer- Driven Gear Housing
- Speedometer/Odometer Drives (Mechanical)
- Speedometer/Odometer Heads (Mechanical)
- Speedometers/Odometers (Electronic)
- Switches
- Tone Wheels
- Toothed Rings (Tone Wheel)
- Torque Converters
- Transaxle Mounts
- Transducers (Transmission)
- Transfer Case Assemblies
- Transfer Case Fluid
- Transmission Coolers
- Transmission Mounts
- Transmission Pans
- Transmission Range Indicators (PRNDL)
- Tubes
- Universal Joints (CARDAN Or Cross Type)
- Vacuum Controls
- Vacuum Hoses
- Vacuum Motors
- Vacuum-Operated Switches
- Vehicle Speed Sensors
- Vents
- Vibration Dampers
- Wheel Attachment Hardware
- Wheel Speed Sensors
- Wiring Harnesses And Connectors
- Yokes And Slip Yokes
- Reason Code Explanation
- Automotive Terminology & Definitions
- Trouble Shooting - Clutches - General Information
- DTC Index
- Air Bag Restraint DTCS
- Air Conditioning/Heater (Auto.) DTCS
- Air Conditioning/Heater (Man.) DTCS DTCS
- Anti-Lock Brake - 5.3 DTCS
- Anti-Lock Brake - 5.4 DTCS
- Audio DTCS
- Automatic Transmission DTCS
- Bus & Diagnostic Communication DTCS
- Dashboard Integrated Central Electronic DTCS
- Engine Cooling DTCS
- Engine Performance - TRIONIC T7 DTCS
- Glass, Window & Mirror DTCS
- Information Display DTCS
- Instrument Panel DTCS
- Lighting & Signaling DTCS
- Parking Aid, Spa DTCS
- Seat DTCS
- Seat Belt DTCS
- Theft Warning Integrated Central Electronic DTCS
- Washer/Wiper DTCS
- Electrical
- Map - Electrical Systems
- Electrical Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Actuator Motors (Electric)
- Actuator Motors (Vacuum)
- Air Bags
- Alternators And Generators
- Amplifiers
- Antennas
- Batteries
- Battery Cables, Wires And Connectors
- Battery Cables
- Battery Trays And Hold Down Hardware
- Battery Wires
- Belts
- Bulb Sockets
- Bulbs, Sealed Beams And LEDS
- Cd Players
- Cigarette Lighter Assemblies
- Circuit Breakers
- Clutch Switches
- Connectors
- Control Modules
- Cruise Control Brake Switches
- Cruise Control Cables
- Cruise Control Clutch Switches
- Cruise Control Linkages And Cables
- Cruise Control Reservoirs
- Cruise Control Tubes
- Cruise Control Vacuum Dump Release Valves
- Cruise Control Vacuum Hoses, Tubes And
- Cruise Control Vehicle Speed Sensors
- Defoggers
- Defrosters
- Delays
- Dimmers
- Electric Heaters
- Equalizers
- Fuse Blocks
- Fuse Boxes And Blocks
- Fuses, Fusible Links And Circuit Breakers
- Fusible Links
- Gauges
- Generators
- Ground Cables And Straps
- Ground Straps
- Headlight Adjusters
- Heating Elements (Defrosters, Defoggers, Electric Heaters And Seats)
- Horns And Sirens
- Ignition Switches
- Indicator Lights
- Keyless Entry Keypads And Transmitters
- Keyless Entry Transmitters
- LEDS
- Lenses
- Microphones
- Mirrors (ELECTROCHROMATIC And Heated)
- Motors
- Neutral Safety Switches
- Odometers, Speedometers And Tachometers (Cable Driven)
- Odometers
- Power Distribution Center
- Pulleys
- Receivers, Amplifiers, Equalizers And Sub-Woofer Volume Controls
- Relay Boxes
- Relays
- Sealed Beams
- Seat Heaters
- Security Alarm Sensors
- Sirens
- Solenoids
- Speakers And Microphones
- Speedometer And Tachometer Linkages And Cables
- Speedometer Cables
- Speedometers
- Starters
- Sub-Woofer Volume Control
- Switches
- Tachometer Cables
- Tachometers
- Tape Players And Cd Players
- TENSIONERS
- Timers
- Transceivers
- Transducers
- Vacuum Accumulators (Reservoirs)
- Voltage Regulators
- Washer Fluid Level Senders
- Washer Pumps
- Wiper Arms And Blades
- Wiper Blades
- Wiper Hoses And Nozzles
- Wiper Linkages
- Wiper Nozzles
- Wiper Pump Reservoirs
- Wiring Harnesses And Connectors
- Battery, Starting & Charging System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Electrical Systems
- Using lemon2025'S System Wiring Diagrams
- Map - Electrical Systems
- Engine
- Engine Overhaul Procedures - General Information
- * Please Read This First *
- Description
- Engine Identification
- Inspection Procedures
- Cleaning Procedures
- Component Cleaning
- Cylinder Head Replacement
- Cylinder Head Overhaul
- Pistons, Connecting Rods & Bearings
- Crankshaft & Main Bearings
- Camshaft
- Timing Chains & Belts
- Timing Gears
- Oil Pump
- Break-In Procedure
- General Cooling System Service - General Information
- Engine Overhaul Procedures - General Information
- Engine Performance
- Electrostatic Discharge Warning - General Information
- Engine Performance Diagnostic Routine Outline - General Information
- Engine Performance Safety Precautions
- Map - Engine Performance & Maintenance
- Engine Performance And Maintenance (Including Exhaust Systems)
- Engine Performance & Maintenance CHECKSHEET
- Engine Performance And Maintenance
- Notes
- Accelerator Pedal Position Sensor
- Accessory Belts
- Accessory Pulleys
- Air Conditioning Cycling Switches
- Air Conditioning Pressure Sensors
- Air Ducts And Tubes
- Air Filter Elements
- Air Filter Gaskets
- Air Filter Housings And Gaskets
- Air Fuel Ratio Sensors
- Air Injection Control Solenoids
- Air Plenums
- Air Pump Belts
- Air Pumps (Electric Driven)
- Air Tubes
- Aspirator, Check And DECEL Valves
- Baffles
- Ballast Primary Supply Resistor Wires
- Ballast Resistors And Primary Supply Resistors
- Barometric Pressure Sensors
- Batteries
- Battery Cables, Wires And Connectors
- Battery Connectors
- Battery Trays And Hold Down Hardware
- Battery Wires
- Belt Idler Assemblies (Accessory And Cam Belts)
- Belt TENSIONERS (Accessory And Cam Belt)
- Belt-Driven Air Pumps
- Boost Control Mechanism
- Camshaft Position Sensors
- Carburetors And Chokes
- Casting Core Plugs And Expansion Plugs
- Charge Air Coolers ""INTERCOOLERS"" (CAC)
- Check Valves
- Chemical Engine DECARBONIZATION
- Chokes
- Clutch Pedal Position Switches
- Cold Start Injectors
- Combustion Chamber Cleaning
- Connectors
- Coolant Recovery Tanks
- Coolant
- Cooling Fan Motor Modules
- Cooling Fan Motor Relays And Modules
- Cooling Fan Motor Resistors
- Cooling Fan Motor Sensors And Switches
- Cooling Fan Motor Switches
- Cooling Fan Motors
- Crankshaft Position Sensors
- Cylinder Deactivation Solenoid
- Cylinder Head Assemblies
- DECEL Valves
- Deflectors
- Dip Stick Tubes
- Dip Sticks And Tubes
- Distributor Advances And Retarders (Mechanical And Vacuum)
- Distributor Boots And Shields
- Distributor Caps
- Distributor Retarders (Mechanical And Vacuum)
- Distributor Rotors
- Distributor Shields
- Distributors
- Early Fuel Evaporation Valves (Heat Riser Assemblies)
- EGR Coolers
- EGR Exhaust Manifold Passages
- EGR Intake And Exhaust Manifold Passages
- EGR Plates And Coolers
- Electronic Spark Control Modules
- Electronic Transmission Control Devices
- Electronic Transmission Feedback Devices
- Engine Coolant Temperature Sensors
- Engine Cooling Systems
- Engine Covers (Oil Pan, Valve Cover, Timing Cover)
- Engine DECARBONIZATION
- Engine Oil Canisters
- Engine Oil Coolers (External)
- Engine Oil Drain Plugs And Gaskets
- Engine Oil Filters And Canisters
- Engine Oil Gaskets
- Engine Oil Pressure Gauges (Mechanical)
- Engine Oil
- Evaporative Emissions (EVAP) Canister Filters
- Evaporative Emissions (EVAP) Canister Purge Devices
- Evaporative Emissions (EVAP) Canisters
- Evaporative Emissions (EVAP) Feedback Devices
- Exhaust Gas RECIRCULATION Devices
- Exhaust Gas RECIRCULATION Feedback Devices
- Expansion Plugs
- Fan Control Sensor
- Fuel Accumulators And Dampers
- Fuel And Cold Start Injectors
- Fuel Caps
- Fuel Dampers
- Fuel Delivery Check Valves
- Fuel Distributors (BOSCH Cis)
- Fuel Filler Necks And RESTRICTORS
- Fuel Filters
- Fuel Injector Cleaning
- Fuel Injectors
- Fuel Level Senders
- Fuel Pressure Regulators
- Fuel Pumps (In-Tank, External, Electrical Or Mechanical)
- Fuel Rails
- Fuel RESTRICTORS
- Fuel System Cleaning Service
- Fuel Tanks
- Fuel
- Gaskets
- Grommets (Valve Cover)
- Harmonic Dampers
- Heater Control Valves
- Heater Cores
- Hose Clamps
- Hose Connectors
- Hose Couplers
- Hoses And Tube Couplers, Connectors And Clamps
- Hoses And Tubes (Fuel Lines, Radiator, Vacuum, By-Pass, Heater, Recovery Tank And Oil Coolers)
- Housings
- Idle Air Controls
- Idle Speed Control Actuators
- Ignition Boots
- Ignition Coil Towers
- Ignition Coils
- Ignition Control Modules (ICM)
- Ignition Switches
- Ignition Terminals
- Ignition Wires (Secondary)
- Inertia Fuel Shut-Off Switches
- Intake Air Temperature Sensors
- Intake Cleaning
- Intake Manifolds
- In-Tank Fuel Strainers
- INTERCOOLERS
- Knock Sensors
- Liquid Vapor Separators
- Long Block Assemblies
- Manifold Absolute Pressure (Map) Sensors
- Mass Air Flow (MAF) Sensors
- Metal Air Manifolds And Pipes
- Metal Air Pipes
- Mix Control Solenoids
- Motor Mounts
- O2 Sensors
- Oil Pans
- Oil Pressure Sending Units
- Oil Pump Pick-Up Screens
- Oil Pumps
- O-Rings, Gaskets, Seals And Spring Locks
- Park Neutral Position Switches
- PCV Breather Elements
- PCV Orifices
- PCV Valves
- Pick-Up Assemblies (Includes Magnetic, Hall Effect And Optical)
- Power Steering Pressure Sensors
- Powertrain Control Modules (Pcm) And Prom
- Powertrain Control Prom
- Pressurized Expansion Tank Caps
- Radiator / Cooling Fan Blades
- Radiator / Cooling Fan Clutches
- Radiator Caps And Pressurized Expansion Tank Caps
- Radiators
- Roll Over Valves
- Sealing Compounds
- Seals
- Secondary Air Injection System Management Devices
- Sensors
- Short Block Assemblies
- Shrouds, Baffles And Deflectors
- Spark Plugs
- Spring Locks
- Super Chargers
- Switches
- Thermal Vacuum Valves
- Thermostatic Air Door Assemblies
- Thermostats And Housings
- Throttle Bodies
- Throttle Body Cleaning
- Throttle Cables
- Throttle Linkages And Cables
- Throttle Position Sensors
- Throttle Position Switches
- Timing Belt Sprockets
- Timing Belts
- Timing Covers
- Torque Struts
- Transmission Range Switches
- Tube Clamps
- Tube Connectors
- Tube Couplers
- Tubes
- Turbo Chargers
- Vacuum Connections
- Vacuum Hoses, Tubes And Connections (Non-Metallic)
- Vacuum Regulator Solenoids
- Vacuum Tubes
- Valve Covers
- Vehicle Speed Senors
- Volume Air Flow Sensors
- Waste Gate And Boost Control Mechanisms
- Waste Gate Control Solenoids
- Water Pumps (Electric)
- Water Pumps (Non-Electric)
- Wiring Harnesses And Connectors
- Reason Code Explanation
- Automotive Terminology & Definitions
- Parasitic Load Explanation & Test Procedures - General Information
- State Emission Standards - Diesel
- State Emission Standards - Gas
- ALASKA
- ARIZONA
- CALIFORNIA
- Colorado
- CONNECTICUT
- DELAWARE
- District Of COLUMBIA
- GEORGIA
- IDAHO
- ILLINOIS
- INDIANA
- KENTUCKY
- MARYLAND
- MASSACHUSETTS
- MISSOURI
- NEVADA
- New Jersey
- New MEXICO
- New YORK
- North CAROLINA
- OHIO
- OREGON
- PENNSYLVANIA
- RHODE Island
- TENNESSEE
- TEXAS
- UTAH
- VIRGINIA
- WASHINGTON
- WISCONSIN
- U. S. EPA ASM2525 & ASM5015 Start-Up Emission Standards
- U. S. EPA Revised Final ASM Emission Standards (ASM5015 & ASM2525)
- U.S. EPA Im240 Emission Standards
- Waveforms - Injector Pattern Tutorial - General Information
- * Please Read This First *
- Purpose Of This Article
- Is A Lab Scope Necessary?
- The Two Types Of Injector Drivers
- The Two Ways Injector Circuits Are Wired
- Interpreting Injector Waveforms
- Current Waveform Samples
- Notes
- Example #1 - Voltage Controlled Driver
- Example #2 - Voltage Controlled Driver
- Example #3 - Voltage Controlled Driver
- Example #4 - Current Controlled Driver
- Example #5 - Current Controlled Driver
- Example #6 - Current Controlled Driver
- Example #7 - Current Controlled Driver
- Example #8 - Current Controlled Driver
- Voltage Waveform Samples
- Notes
- Example #1 - Voltage Controlled Driver
- Example #2 - Voltage Controlled Driver
- Example #3 - Voltage Controlled Driver
- Example #4 - Current Controlled Driver
- Example #5 - Current Controlled Driver
- Example #6 - Current Controlled Driver
- Example #7 - Current Controlled Driver
- Example #8 - Current Controlled Driver
- Map - Exhaust Systems
- Exhaust Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Catalytic Converters
- Exhaust And Tail Pipes
- Exhaust Connections
- Hangers
- Heat Risers (Mechanical EFE Devices)
- Heat Shields
- Manifolds (Cast And Tube Type)
- Mechanical EFE Devices
- Muffler Valve
- Mufflers And Resonators
- Reason Code Explanation
- Exhaust Systems
- Heating, Ventilation & A/C (HVAC)
- Map - Heating, Ventilation, & Air Conditioning
- Heating, Ventilation & Air Conditioning Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Accumulators
- Actuators (Electrical)
- Actuators (Vacuum)
- Air Conditioning Fittings
- Air Conditioning Hoses
- Air Conditioning Metal Lines
- Air Control Doors
- Air Dams (External)
- Air Distribution System
- Belts
- Blend Doors
- Blower Fans (Blower Wheel Or Squirrel Cage)
- Blower Motors
- Blower Resistors
- Blower Switches
- Cabin Air Filters
- Circuit Breakers
- Compressor Clutch Assemblies
- Compressors
- Condenser Air Seals
- Condenser Fan Motors
- Condensers
- Connectors
- Control Cables
- Control Heads (Function Selectors)
- Control Linkages
- Control Modules
- Coolant
- Cooling Fan Blades
- Cooling Fan Clutches
- Cooling Fan Motors
- Evaporator Drain Tubes
- Evaporator Filters
- Evaporator Pressure Regulators (EPRS)
- Evaporators
- Expansion Valves
- Function Selectors
- Fuses, Fusible Links And Circuit Breakers
- Fusible Links
- Gaskets
- Heater Cases
- Heater Control Valves
- Heater Cores
- Heater Hoses
- High Pressure Relief Valves (HPRV)
- Idlers
- In-Line Filters
- Metal Fittings
- Metal Lines
- Mix And Air Control Doors (Blend Doors)
- ORIFACE Tubes
- O-Rings
- Pilot-Operated Absolutes (POAS)
- Plenums
- Pressure Control Valves
- Pressure Sensors
- Pulleys
- Radiators
- Receiver-DRIERS
- Refrigerant Oil
- Refrigerant
- Relays
- Seals
- Service Ports
- Spring Lock Couplings
- Suction Throttling Valves (STVS)
- Switches (Electrical)
- TENSIONERS
- Thermistors And Pressure Sensors
- Thermostats And Housings
- Vacuum Hoses And Tubes
- Vacuum Reservoirs
- Vacuum Tubes
- Valves In Receiver (VIRS)
- Water Pumps (Electric Auxiliary)
- Wiring Harnesses And Connectors
- Heating, Ventilation & Air Conditioning System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Heating, Ventilation & Air Conditioning Systems
- Map - Heating, Ventilation, & Air Conditioning
- Identification
- Metric Conversions
- OEM General Information
- Reset Procedures
- Restraints
- Specifications Index
- Steering
- Map - Steering, Suspension, Wheel Alignment, Wheels & Tires
- Steering & Suspension Systems
- Wheel And Tire
- Steering & Suspension CHECKSHEET
- Wheels & Tires CHECKSHEET
- Steering And Suspension, Wheel Alignment, Wheels And Tires
- Notes
- Active Handling
- Active Suspension Control Modules
- Active Variable Ratio Steering
- Active Yaw Control
- Adaptive Cruise Control
- Advance TRAC
- Air Bags
- Air Ride Control Modules
- Air Ride Suspension Torsion Springs (Counter Balancing)
- Air Ride Suspension
- Air Ride Tubes
- Air Shocks And Air Struts
- Air Spring Valves
- Air Springs
- Air Suspension Control Valves
- Air Suspension DRIERS
- Axle Acceleration Sensor
- Ball Joints
- Body Acceleration Sensor
- Bushings
- Center Links
- Compressors
- Continuous Damping Control
- Control Arm Shafts
- Control Arms
- Control Modules
- Distance Regulation Control Module
- Distance Regulation Sensor
- Drag Links
- Dynamic Stability Control
- Dynamic Stability Traction Control
- Electronic Ride Control Shocks And Struts
- Electronic Stability Control
- Electronic Suspension System
- Flex Couplers
- Gaskets
- Height Sensors
- Hydraulic Hoses
- Hydraulic Power Steering Pumps
- Hydraulic Suspension Hoses
- Hydraulic Suspension Pumps
- Idler Arms
- Intermediate Shaft U-Joints
- King Pins
- Modules
- Pitman Arms
- Power Steering Belts
- Power Steering Coolers
- Power Steering Fluid
- Power Steering Hoses
- Power Steering Lines (Steel)
- Power Steering Pumps - Electric
- Power Steering Pumps
- Radar Sensor
- Radius Arms
- Relay Rods
- Relays
- Sensors
- Shock Absorbers, Strut Cartridges And Strut Assemblies
- Spindles
- Springs, Coil, Leaf And Torsion Bars
- STABILITRAC
- Stability Management System
- Steering Angle Sensor
- Steering Arms
- Steering Couplers
- Steering Dampers
- Steering Gears (Except Rack And Pinion)
- Steering Gears, Rack And Pinion
- Steering Knuckles
- Strike Out Bumpers
- Strut Bearing Plate Assemblies
- Strut Rods
- Suspension Pumps (Hydraulic)
- Sway Bar Links
- Sway Bar Mounting Bushings
- Sway Bars
- Switches
- Tie Rod Ends (Inner And Outer)
- Tire Pressure Monitoring System
- Tire Pressure Sensors
- Tires
- Torque Sensor
- Torsion Springs
- Track Bar Bushings
- Track Bars
- Trailing Arm Bushings
- Trailing Arms
- Valve Stems
- Vehicle Dynamics Control
- Vehicle Speed Sensor
- Vehicle Stability Assist
- Vehicle Stability/Skid Control
- Warning Lamps
- Wheel Alignment
- Wheel Attachment Hardware
- Wheel Bearings, Races And Seals
- Wheels (Rims)
- Wiring Harnesses And Connectors
- Reason Code Explanation
- Automotive Terminology & Definitions
- Wheel Alignment Theory & Operation - General Information
- Map - Steering, Suspension, Wheel Alignment, Wheels & Tires
- Traction Control Disable Procedures
- Trouble Shooting - Manual Transmission - General Information
- Heating, Ventilation & A/C (HVAC)
- General Servicing
- HVAC Control Systems
- Automatic Climate Control - 9-5
- Adjustment Replacement
- ACC unit
- Cabin temperature sensor
- Blended-air temperature sensor, LH
- Blended-air temperature sensor, RH
- Solar sensor
- Stepping motor, air distribution
- Stepping motor, air-blending LH
- Stepping motor, air-blending RH
- Ventilation fan control (V6 Diesel)
- Ventilation fan control
- Recirculation Flap
- Link arm, recirculation motor
- Component location
- Motor, ventilation fan (36)
- Motor, air recirculation flap (38)
- Control module, ACC (216)
- Mixed air temperature sensor, LH (217LH)
- Mixed air temperature sensor, RH (217RH)
- Cabin temperature sensor (218)
- Ventilation fan control (220)
- Motor, air distribution damper, defroster/panel/floor (221a)
- Air mixing flap motor, LH (222LH)
- Air mixing flap motor, RH (222RH)
- Solar sensor (223)
- Relay, parking heater (409a)
- Relay, auxiliary heater (409b)
- Motor, coolant circulation pump (453)
- Solenoid valve, heat exchanger (581)
- Connector H2-2
- Connector H10-5
- Connector H10-6
- Connector H10-8
- Connector H33-1
- Connector H80-1
- Crimp connection J45, instrument harness
- Crimp connection J62, instrument harness
- Crimp connection J63, instrument harness
- Crimp J66, instrument harness
- Crimp connection J142, instrument harness
- Grounding point, G41P
- Fault diagnosis, fault codes
- Notes
- DTC B1340: Solar Sensor. Open Circuit/Communication Fault
- DTC B1345: Mixed Air Sensor Left. Short to Ground; Mixed Air Sensor Left. Open Circuit/Short to B+
- DTC B1350: Indoor Temperature Sensor. Short to Ground; Indoor Temperature Sensor. Open Circuit/Short to B+
- DTC B1605: Internal control module malfunction
- DTC B2290: Heater Flap Motor Right. Open Circuit; Heater Flap Motor Right. Short Circuit
- DTC B2295: Heater Flap Motor Right. Flap Loose
- DTC B2296: Heater Flap Motor Right. Flap Jammed
- DTC B2345: Mixed Air Sensor Right. Short to Ground; Mixed Air Sensor Right. Open Circuit/Short to B+
- DTC B2375: Heat Exchanger Solenoid. Short to B+; Heat Exchanger Solenoid. Open Circuit/Short to Ground
- DTC B2380: Circulation Pump. Short to B+; Circulation Pump. Open Circuit/Short to Ground
- DTC B2400: Air Distribution Motor. Open Circuit; Air Distribution Motor. Short to Ground
- DTC B2405: Air Distribution Motor. Flap Loose
- DTC B2406: Air Distribution Motor. Flap Jammed
- DTC B2410: Recirculation Motor. Short to B+; Recirculation Motor. Open Circuit/Short to Ground
- DTC B2425: Fan Control Voltage. Short to B+; Fan Control Voltage. Short to Ground
- DTC B2490: Heater Flap Motor Left. Open Circuit; Heater Flap Motor Left. Short Circuit
- DTC B2495: Heater Flap Motor Left. Flap Loose
- DTC B2496: Heater Flap Motor Left. Flap Jammed
- DTC B2945: Sensor Ground. Open Circuit/Short to B+
- Fault diagnosis, general
- Technical data
- ACC unit (216)
- Test readings, control module connections
- Stepping motor, mixed-air (222 LH/RH)
- Stepping motor, air distribution (221a)
- Cabin temperature sensor (218)
- Mixed-air temperature sensor (217 LH/RH)
- Solar sensor (223)
- Ventilation fan control (220)
- Direct current motor, air recirculation flap (38)
- Solenoid valve, heat exchanger shut-off valve (581)
- Circulation pump (453)
- Technical description
- System overview
- Main components
- Brief description
- Control module inputs
- Control module inputs, bus
- Control module outputs
- Control module outputs, bus
- Control module
- Cabin temperature sensor
- Mixed-air temperature sensor, LH
- Mixed-air temperature sensor, RH
- Solar sensor
- Parking heater
- Bus messages, ACC
- Stepping motor, air-mixing flap, LH
- Stepping motor, air-mixing flap, RH
- Stepping motor, air distribution flap
- Ventilation fan
- Direct current motor, air recirculation flap
- Solenoid valve, heat exchanger shut-off valve
- Circulation pump
- Panel features
- User programming
- Extended user-programming
- Calibrating
- Cold start with auto selected
- Warm start in auto
- Adjustment Replacement
- Heating And Ventilation. A/C
- Adjustment/Replacement
- Performance test, A/C system
- Functionality check of the A/C system's pressure sensor
- Filling and adjustment of compressor oil
- Draining and filling of refrigerant
- Climate control unit
- Water valve, heat exchanger
- Solenoid valve, heat exchanger
- Ventilation fan
- Heat exchanger
- Replacement of O-rings, heat exchanger
- Compressor (4-cyl diesel)
- Compressor (4-cyl)
- Compressor (V6 diesel)
- Electromagnetic clutch, compressor (4-cyl)
- Electromagnetic clutch, compressor (V6 diesel, 4-cyl diesel)
- Condenser
- Receiver
- Pressure sensor
- Expansion valve
- Evaporator
- Compressor high-pressure pipe (4-cyl petrol)
- Compressor low-pressure pipe (4-cyl)
- Compressor's low pressure pipe (4-cyl diesel)
- Compressor's high pressure pipe (V6 diesel)
- Evaporator high-pressure pipe (4-cyl petrol)
- Evaporator high pressure pipe (V6 diesel)
- Cleaning the drainage hoses, heating and ventilation unit
- Replacing the fresh air filter
- Checking the drainage hoses on the heating and ventilation unit
- Component location
- Relay, A/C compressor (156)
- Compressor, A/C (170)
- Control module, ACC (216)
- Main relay, engine management system (229)
- Main instrument unit (540)
- Trionic control module, 4-cyl petrol (589)
- Control module, PSG16, contact K (595K)
- A/C pressure sensor (620)
- DICE control module (628)
- Control module, V6 diesel, contact A (655A)
- Connector H42-5
- Connector H43-1
- Crimp connection J1, front harness
- Crimp connection J55, instrument harness
- Crimp J169, instrument wiring
- Grounding point, G31
- Fault diagnosis, fault codes
- Fault diagnosis, general
- Fault diagnosis, symptoms
- Special tools
- Tech 2
- Equipment for vacuum pumping and filling of refrigerant
- 30 05 477 Cooling system tester
- 30 07 739 Hose pinch-off pliers
- 82 92 930 Leak tester, R12 and R134a
- 82 92 948 Plugs, A/C system, kit
- 82 92 955 Spare parts kit, plugs
- 85 80 144 Puller windscreen wiper arm
- 86 11 261 Test lead, 39-pin
- 86 11 857 Test lamp, red-green
- Technical data
- Technical description
- Adjustment/Replacement
- Automatic Climate Control - 9-5
- Maintenance
- Restraints
- Air Bag, SRS
- Air Bag Restraint Systems
- Description & Operation
- Component Locations
- Servicing
- System Operation Check
- Air Bag Safety Precautions
- Disabling & Activating Air Bag System
- Disposal Procedures
- Post-Collision Inspection
- Removal & Installation
- Adjustments
- Wire Repair
- Torque Specifications
- Diagnostics
- Diagnostic Tests
- Notes
- DTC B0012/B0013/B0014: Passenger-Side Air Bag (Stage 2) Resistance Low/Open/Voltage Out Of Range
- DTC B0016/B0017/B0018: Passenger-Side Air Bag (Stage 1) Resistance Low/Open/Voltage Out Of Range
- DTC B0022/B0024/B0026: Driver-Side Air Bag (Stage 1) Resistance Low/Voltage Out Of Range/Open Circuit
- DTC B0028/B0029/B0030: Right Seat Air Bag Resistance Low/High/Short To Ground Or Voltage Out Of Range
- DTC B0040/B0041/B0045: Left Seat Air Bag Resistance Low/Open Circuit/Voltage Out Of Range
- DTC B0042/B0043/B0044: Driver-Side Air Bag (Stage 2) Resistance Low/Voltage Out Of Range/Open Circuit
- DTC B0051: Air Bag Deployment Commanded
- DTC B0053: Air Bag Deployment Commanded With Circuit Malfunction
- DTC B0057/B0058/B0059: Right Seat Belt PRETENSIONER Resistance Low/Open Circuit/Voltage Out Of Range
- DTC B0064/B0065/B0066: Left Seat Belt PRETENSIONER Resistance Low/Open Circuit/Voltage Out Of Range
- DTC B0077: Left Seat Air Bag Module Open Circuit Or Short To Ground/Battery Voltage
- DTC B0078: Right Seat Air Bag Module Sensor Open Circuit Or Short To Ground/Battery Voltage
- DTC B0079: Left Side Impact Sensor Incorrect Sensor Installed
- DTC B0080: Left Side Impact Sensor Internal Fault
- DTC B0081: Right Side Impact Sensor Incorrect Sensor Installed
- DTC B0082: Right Side Impact Sensor Internal Fault
- DTC B0096: Right Seat Belt Sensor Open Circuit Or Short To Ground/Battery Voltage
- DTC B0097: Left Seat Belt Sensor Open Circuit Or Short To Ground/Battery Voltage
- DTC B0100: Left Front Impact Sensor Open Circuit Or Short To Ground/Battery Voltage
- DTC B0101: Left Front Impact Sensor Internal Fault
- DTC B0103: Right Front Impact Sensor Open Circuit Or Short To Ground/Battery Voltage
- DTC B0104: Right Front Impact Sensor Internal Fault
- DTC B1605: Air Bag Control Module Internal Fault
- DTC B1610: Air Bag Control Module Wrong Configuration
- DTC B1620: Air Bag Control Module Not Configured
- Wiring Diagrams
- Air Bag/SRS Component Inspection & Replacement Tables - EUROPEAN
- Air Bag Restraint Systems
- Restraints Control Systems
- Seat Belt System - 9-5
- Adjustment Replacement
- Component location
- Belt contact, driver (70D)
- Belt contact, passenger (70P)
- Warning lamp, seat belt (72)
- SRS/Airbag control module (331)
- SID (541)
- Sensor, loaded seat cushion, front passenger seat (614P)
- Control module, TWICE (632)
- Connector H10-8
- Connector H16-3
- Connector H29-1
- Connector H29-2
- Connector H80-1
- Crimp connection J118, rear harness
- Crimp connection J142, instrument harness
- Fault diagnosis, fault codes
- Fault diagnosis, general
- Fault diagnosis, symptoms
- Technical description
- Seat Belt System - 9-5
- Seat Belts
- Seat Belt System - 9-5
- Adjustment Replacement
- Component location
- Belt contact, driver (70D)
- Belt contact, passenger (70P)
- Warning lamp, seat belt (72)
- SRS/Airbag control module (331)
- SID (541)
- Sensor, loaded seat cushion, front passenger seat (614P)
- Control module, TWICE (632)
- Connector H10-8
- Connector H16-3
- Connector H29-1
- Connector H29-2
- Connector H80-1
- Crimp connection J118, rear harness
- Crimp connection J142, instrument harness
- Fault diagnosis, fault codes
- Fault diagnosis, general
- Fault diagnosis, symptoms
- Technical description
- Seat Belt System - 9-5
- Air Bag, SRS
- Steering
- Manual Steering
- Power Steering System - 9-5
- Adjustment - Replacement
- Power steering pump, 4-cylinder petrol engine
- Belt pulley on power steering pump, 4-cylinder petrol engine
- Power steering pump, 4-cylinder diesel engine
- Power steering pump, V6 diesel engine
- Belt pulley on power steering pump, V6 diesel engine
- Bleeding the power steering system
- Rear power steering pipes
- Front delivery line, power steering.
- Return line, power steering
- Special tools
- Power steering system / Technical data
- Technical description
- Adjustment - Replacement
- Power Steering System - 9-5
- Power Steering System - 9-5
- Adjustment - Replacement
- Power steering pump, 4-cylinder petrol engine
- Belt pulley on power steering pump, 4-cylinder petrol engine
- Power steering pump, 4-cylinder diesel engine
- Power steering pump, V6 diesel engine
- Belt pulley on power steering pump, V6 diesel engine
- Bleeding the power steering system
- Rear power steering pipes
- Front delivery line, power steering.
- Return line, power steering
- Special tools
- Power steering system / Technical data
- Technical description
- Adjustment - Replacement
- Steering Column Assembly
- Adjustment - Replacement
- Fault Diagnosis, Symptoms
- Steering Column Assembly/Technical Description
- Steering Linkage
- Adjustment - Replacement
- Special tools
- Technical data
- Technical description
- Manual Steering
- Suspension
- Front Suspension
- Adjustment-Replacement
- MacPherson strut
- Springs
- Dampers
- Subframe, petrol engines, change
- Subframe, petrol engines
- Subframe, V6 diesel engine, changing
- Subframe, V6 diesel engine
- Subframe, 4-cylinder diesel engine, changing
- Subframe, 4-cylinder diesel engine
- Subframe bushes
- Anti-roll bar
- Anti-roll bar bush
- Anti-roll bar link
- Wheel alignment
- Special tools
- 82 93 102 Extension, 500 mm, 3/8 square
- 83 94 769 Foot to lifting beam (x2)
- 83 94 801 Parent fixture
- 83 94 850 Lifting beam
- 83 95 170 Intermediate piece (x4)
- 83 95 188 Basic fixture
- 83 95 196 Holder, front
- 83 95 212 Strap
- 83 95 287 Holder
- 83 95 311 Trolley lift
- 88 18 791 Spring compressor
- 88 18 817 Holder
- 89 96 613 Sleeve, MacPherson strut
- 89 96 779 Press sleeve set, front assembly
- 89 96 811 Socket, toe-in
- 83 95 980 Cable
- 83 95 998 Cylinder
- Technical Data
- Technical description
- Adjustment-Replacement
- Rear Suspension
- Adjustment - Replacement
- Springs
- Dampers
- Support arm
- Bush, support arm
- Lower transverse link
- Upper transverse link
- Transverse link bush
- Ball joint, upper transverse link
- Ball joint, lower transverse link.
- Longitudinal link
- Bush, longitudinal link
- Anti-roll bar
- Anti-roll bar bush
- Bush, anti-roll bar link
- Wheel alignment
- Damper, longitudinal link
- Camber, rear
- Special tools
- Technical data
- Technical description
- Adjustment - Replacement
- Wheel Alignment
- Wheels & Tire System
- Front Suspension
- Transmission
- Clutch System
- Manual Trans
- Gear Selector Mechanism (Manual)
- Adjustment - Replacement
- Gear lever housing
- Checking and adjusting the gear position
- Gear lever
- Change bushes when there is play in the joint.
- Changing the gear lever bearing arrangement (ball socket and ball socket ring)
- Gear lever knob
- Checking the gear lever reverse detent function
- Reverse gear detent
- Ignition switch with connector
- Ignition switch cylinder
- Linkage
- Special Tools
- Technical Data
- Technical Description
- Adjustment - Replacement
- Manual Gearbox
- Adjustment/Replacement
- To remove
- To fit
- Removing gearbox, V6 diesel
- Fitting the gearbox, V6 diesel
- Removing the gearbox, 4-cyl. diesel
- Fitting the gearbox, 4-cyl. diesel
- To dismantle
- To assemble
- Output shaft
- Input shaft
- Reverse gear
- Gear-changing mechanism
- Clutch housing
- O-ring and sealing ring in seal retainer, left-hand
- Gearcase
- Filling with gearbox oil
- Seal ring - selector rod, removed gearbox
- Sealing ring - selector rod, in car
- Differential
- Fault Diagnosis, Symptoms
- Special Tools
- 78 41 067 Sleeve, inner driver bearing
- 78 74 878 Floor stand
- 82 93 102 Extension, 500 mm, 3/8 square
- 83 90 114 Sleeve, 4th gear pinion
- 83 90 122 Drift
- 83 90 148 Sleeve
- 83 90 270 Sliding hammer
- 83 90 312 Drift, input shaft bearing race
- 83 92 128 Guide pin (x2)
- 83 94 801 Parent fixture
- 83 94 850 Lifting beam
- 83 95 162 Protective collar, drive shafts
- 83 95 212 Strap
- 83 95 964 Mandrel for centering, clutch plate 4-cyl diesel
- 87 90 487 Sleeve, differential bearing
- 87 90 636 Fixture
- 87 90 685 Fitting tool, selector shaft seal
- 87 90 727 Bracket, dial gauge
- 87 90 800 Drift, differential bearing seal
- 87 90 859 Press sleeve
- 87 90 867 Assembly ring, input shaft bearing
- 87 91 121 Puller ring, 13 teeth
- 87 91 188 Support, for removing pinion shaft
- 87 91 204 Sleeve, bearing race
- 87 91 220 Drift, selector rod bush
- 87 91 238 Drift, selector rod bush
- 87 91 261 Puller, pinion
- 87 91 287 Puller, 150 mm
- 87 91 295 Arm, 300 mm
- 87 91 303 Arm, 150 mm
- 87 91 311 Sleeve, driver shaft bearing
- 87 91 337 Driver, measuring differential bearing torque
- 87 91 410 Sleeve
- 87 91 428 Driver
- 87 91 832 Puller, internal "OSLASH" = 63 mm
- 87 91 642 Basic tool
- 87 91 659 Support
- 87 91 683 Puller
- 87 91 709 Clamp
- 87 91 717 Puller, internal "OSLASH" = 56 mm
- 87 91 972 Ring
- 87 92 004 Puller ring, 21 teeth
- 87 92 053 Driver
- 87 92 061 Millimeter wheel, 27 mm
- 87 92 087 Mounting
- 87 92 095 Weight, differential bearing
- 87 92 103 Assembly fixture, 1st and 2nd gear hubs
- 87 92 129 Attachment eye, puller (x 2)
- 87 92 137 Bearing race, ground
- 87 92 152 Puller
- 87 92 160 Puller ring, 22 teeth
- 87 92 194 Dial gauge kit
- 87 92 202 Sleeve
- 87 92 210 Support, differential bearing
- 87 92 228 Holder, transmission
- 87 92 236 Support, for fitting F35 speed gear
- 87 92 343 Puller, differential bearing, 5th gear hub
- 87 92 335 Locking pin
- 87 92 350 Puller, drive shaft seal
- 87 92 475 Press sleeve, differential bearing
- 87 92 483 Torque wrench
- 87 92 517 Holding tool, input shaft
- 87 92 566 Puller, 5th gear pinion
- 87 92 582 Fixture, 5th gear synchromesh hub
- 87 92 590 Tool, oil level plug
- 87 92 608 Holder for single-column lift
- 87 92 616 Removing tool, drive shafts
- 87 92 632 Locking pin
- 87 92 640 Tool, 5th gear synchromesh hub
- 87 92 657 Fitting drift, drive shaft seals
- 87 92 830 Puller ring, 12-gear manual gearbox
- 89 96 084 Puller, wheel hub
- Technical Data
- Technical Description
- Adjustment/Replacement
- Gear Selector Mechanism (Manual)
- External Pages