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Home >> Saab >> 2004 >> 9-5 Linear, Standard >> Repair and Diagnosis >> Engine Performance >> TRIONIC T7 Fuel Control System >> Adjustment - Replacement >> Fuel pump >> To fit
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To fit

Fig 1: Illustration For Step 2
G03732827Courtesy of SAAB-SCANIA OF AMERICA, INC.
  1. Clean sealing surfaces.
  2. Fit a new O-ring in the groove in the tank mounting.
  3. Carefully lower the pump into its correct position, making sure that the alignment marks on the tank and fuel pump are opposite each other. Carefully press down the pump.
    Fig 2: Illustration For Steps 3 To 4
    G03732828Courtesy of SAAB-SCANIA OF AMERICA, INC.
    IMPORTANT: It is essential to the operation of the fuel level sensor that the pump unit is correctly positioned.
  4. Lubricate the threads on the pump lid and the top of the pump with non-acidic vaseline to prevent the pump from turning when the screw ring is tightened.
  5. Fit the screw ring and tighten it, using tool 83 94 462.

    Tightening torque: 75 Nm (55 lbf ft) 

  6. Inspect and lubricate the O-rings on the fuel line connections with non-acidic vaseline and connect them to the pump.
    Fig 3: Illustration For Steps 6 And 8
    G03732829Courtesy of SAAB-SCANIA OF AMERICA, INC.
  7. Make sure that the yellow hooks have snapped in place over the connections.
  8. Spray the connectors with Kontakt 61, part no. 30 04 520 and plug in them.
  9. Check that the pump works properly and that it does not leak.
  10. Fit the fuel pump cover, fold back the carpeting and return the rear seat cushions to their places.
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