Removal Procedure
IMPORTANT:
An eight-digit identification number is located on the fuel rail. Refer to this model identification number if servicing or part replacement is required.
- Relieve the fuel system pressure. Refer to Fuel Pressure Relief Procedure .
- Disconnect the fuel feed pipe (3) from the fuel rail (2). Refer to Quick Connect Fitting(s) Service (Metal Collar) .
- Remove the intake manifold. Refer to Intake Manifold Replacement in Engine Mechanical.
- Before removal, clean the fuel rail assembly and the cylinder head with a spray type engine cleaner, GM X-30A or equivalent, if necessary. Follow the package instructions. Do not soak the fuel rail in liquid cleaning solvent.
- Disconnect the fuel injector harness in-line connector (3) from the engine wire harness.
- Remove the fuel injector harness in-line connector (3) from the rocker cover.
- Remove the fuel rail attaching bolts (2).
- Remove the fuel rail assembly carefully in order to prevent damage to the injector electrical connector terminals and the injector spray tips. Support the fuel rail after the fuel rail is removed in order to avoid damaging the fuel rail components.
- Cap the fittings and plug the holes when servicing the fuel system in order to prevent dirt and other contaminants from entering open pipes and passages.
- Remove the fuel rail assembly (1).
- Remove the injector lower O-ring seal from the spray tip end of each injector.
- Discard the O-ring seals.
- If the fuel rail is not being replaced, go to the Installation Procedure.
NOTE:
IMPORTANT:
Before removal, clean the fuel rail with a spray type engine cleaner, GM X-30A or equivalent, if necessary. Follow the package instructions. Do not soak the fuel rail in liquid cleaning solvent.