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Home >> Saab >> 2005 >> 9-7X Linear >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 4.2L - Introduction >> Repair Instructions >> Fuel Tank Filler Pipe Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: Identifying Fuel Tank Fill Pipe & Recirculation Hose
    GM1480087Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel fill pipe to the vehicle frame and install the push-pin retainer.
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the fuel fill pipe ground strap bolt.

    Tighten:  Tighten the bolt to 10 N.m (89 lb in).

  4. Uncap the fuel fill hose.
  5. Connect the fuel fill pipe to the fuel tank.

    Tighten:  Tighten the clamp to 2.5 N.m (22 lb in).

  6. Connect the fuel filler pipe recirculation hose to the fuel tank. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  7. Lower the vehicle.
  8. Fig 2: Locating Fuel Fill Pipe Bracket Nut
    GM730799Courtesy of GENERAL MOTORS CORP.
  9. Install the fuel fill pipe bracket nuts (2).

    Tighten:  Tighten the nuts to 10 N.m (89 lb in).

  10. Fig 3: View Of Fuel Fill Pipe Housing
    GM730795Courtesy of GENERAL MOTORS CORP.
  11. Install the fuel fill pipe housing.
  12. Install the fuel fill cap.