Pressure Bleeding
- Clean reservoir cap area on master cylinder. Ensure fluid reservoir is full. Connect pressure bleeder and adapter, following manufacturer's instructions. Charge bleeder to 30-35 psi (2.1-2.5 kg/cm2 ).
- Connect transparent hose to rear bleed valve at modulator. Submerge other end of hose in container of clean brake fluid. Loosen bleed valve 1/2 - 3/4 turn. Allow fluid to flow until free of air bubbles. Close bleed valve.
- Repeat steps 1) and 2) for front bleed valve on modulator. See Figure
. Refill reservoir to FULL line with DOT 3 brake fluid.WARNING: DO NOT drive or operate vehicle with anti-lock brake control assembly in tension-released position. With tension released, excessive pedal travel and reduced brake effectiveness could occur. Before bleeding rear brakes, perform scan tool SPECIAL TEST, RUN ABS MOTORS and PISTONS UP-HOME functions.
- Connect bleeder hose to bleed valve at right rear caliper. Submerge other end of hose in container of clean brake fluid.
- Open valve on bleeder tank to pressurize system. Maintain system pressure at 30-35 psi (2.1-2.5 kg/cmcm2 ). Open bleed valve 1/2 - 3/4 turn. Allow fluid to flow until free of air bubbles. Tap lightly on caliper to help free trapped air while bleeding.
- Proceed to next bleed valve of brake bleeding sequence. See BRAKELINE BLEEDING SEQUENCE table. When done, close pressure bleeder tank valve. Remove adapter. Refill reservoir to FULL line with DOT 3 brake fluid.
- Ensure pedal is firm and pedal travel is not excessive. Start engine and repeat step. If brake pedal is firm and travel is not excessive, go to step 11) . If pedal is not firm or travel is excessive, go to next step.
- Use scan tool to RUN ABS MOTORS, PISTONS UP-HOME, and PISTONS DOWN-REL functions 2 times. Using scan tool, command pistons to home position.
- Start and run engine for 2 seconds after Anti-Lock Brake (ABS) light goes out. Turn engine off. Repeat this step 9 more times.
- Repeat steps 1) - 7) .
- Check system for leaks with engine running and brakes applied.
- Road test vehicle. Make several normal stops from moderate speed. Make one or 2 ABS stops from approximately 50 MPH. Repeat steps 1) - 11) . If pedal is firm and travel is not excessive, system is properly bled. A second road test is not required.