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6 - Fuel Supply LEAKDOWN Test

This test will determine if the fuel supply system, up to the fuel rail and injectors, will maintain pressure after the fuel pump is turned off.

NOTE: This test can be performed using the fuel pressure line quick-connect adapter (309728) or the.
NOTE: Battery must be at a minimum of 12 volts when performing any fuel system test. Charge battery before proceeding if below 12 volts.
  1. Remove air induction tube.
    Fig 1: Relieving Fuel System Pressure
    G01068187Courtesy of GENERAL MOTORS CORP.
  2. Relieve fuel system pressure. Refer to RELIEVING FUEL PRESSURE .
  3. Remove fuel feed line retainer clip attachment screw (10 mm hex).
  4. Disconnect fuel feed line at fuel rail.
    1. Connect fuel feed line directly to pressure gauge using (309728) quick-connect adapter (3/8" x 1/4").
      Fig 2: Connecting Fuel Feed Line Directly To Pressure Gauge
      G01068188Courtesy of GENERAL MOTORS CORP.
      NOTE: To properly utilize the fuel flow/pressure test adapter, it must always be connected with the fuel feed line on the "INLET" side of the adapter and the fuel return or drain line connected to the side with the flow control (ON/OFF) valve. If not connected properly, a "zero" pressure reading will always be read. Use the appropriately sized connector fittings to hookup the adapter to the feed and return lines.
    2. If using the fuel flow/pressure test adapter, connect "INLET" to fuel feed line and assure that flow valve is OFF.
  5. Connect pressure gauge to test adapter.
    Fig 3: Connecting Pressure Gauge To Test Adapter
    G01068190Courtesy of GENERAL MOTORS CORP.
  6. Energize fuel pump. Refer to ENERGIZING THE FUEL PUMP  for a minimum of 10 seconds.
    1. Record fuel pressure.
    2. Repeat this procedure a minimum of two times.
  7. Shut fuel pump Off and wait 5 minutes.
  8. Record fuel pressure and subtract from pressure recorded in step  6.
  9. Compare pressure loss (decay) to published specification.
    Fig 4: Fuel System Leakdown Test Table
    G01068189Courtesy of GENERAL MOTORS CORP.
  10. Refer to FUEL SYSTEM DIAGNOSIS - FUEL SUPPLY CHART  and use test result to make appropriate decision.