Intermediate Pipe (Service Replacement): Removal

NOTE: If both the intermediate pipe and muffler assembly are being replaced, the intermediate pipe must be shortened at the outlet end so the muffler inlet can fit over it. Cut the intermediate pipe right behind the up-sized outlet end.

Raise vehicle squarely on a lift.

Fig 1: Vehicle Support Locations
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Remove nuts at the outlet of the catalytic converter to intermediate pipe.
Remove catalytic converter gasket and discard.

Fig 2: Catalytic Converter And Gasket
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NOTE: Always use a chain cutter to cut the stainless steel exhaust system pipes.

NOTE: The replacement intermediate pipe should be used as a guide to precisely locate the cut location on the pipe section. Hold the replacement pipe to the existing section and mark the cut location BEFORE cutting or removing the old pipe.
Using Exhaust and Tailpipe Cutter SA9168NE (or equivalent), cut intermediate pipe in front of the rear suspension. Locate center (1) of the approximately 100 mm (4.0 in.) long straight section, mark the pipe, and make cut.

Fig 3: Location To Cut Intermediate Pipe
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Disengage rubber isolator from hanger rod on intermediate pipe and remove pipe.