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Home >> Saturn >> 2000 >> SW2 Standard >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Removal And Installation >> Fuel Feed Line/EVAP Canister Purge Line >> Installation
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Fuel Feed Line/EVAP Canister Purge Line: Installation

  1. Load fuel/purge line bundle (with retaining clips attached) to underbody from under vehicle.
  2. Compare position of retaining clips on lines to attachment stud location on underbody and adjust position of clips as necessary.
  3. Install retaining clips to brake lines and attachment studs with nuts (10 mm hex).

    Torque: 

    Brake Line Retaining Clip: 2.5 N.m (22 in-lbs) 

  4. Install fuel and brake line shield to underbody with (4) attachment screws (10 mm hex).

    Torque: 

    Fuel Line Shield-to-Underbody: 12 N.m (9 ft-lbs) 

    NOTE: Replace the plastic fuel line retainers whenever the fuel supply lines are disconnected at the fuel filter/pressure regulator and fuel rail. Install the new retainer into the female portion of the connection. Care must be taken to ensure that the locking tab is centered in the window of the female connection. Firmly press the male and female portions together until a is heard, then pull firmly back to confirm engagement.
  5. Connect fuel supply line to filter/regulator outlet and chassis purge line to fuel tank purge line.
  6. Connect chassis purge line to EVAP canister purge solenoid.
  7. Install forward fuel line retaining clip to intake manifold brace with attachment screw (10 mm hex).

    Torque: 

    Fuel Line Retainer Clip: 4 N.m (35 in-lbs) 

    Fig 1: Forward Fuel Line Retaining Clip
    G01068261Courtesy of GENERAL MOTORS CORP.
  8. Connect fuel feed line to fuel rail.
  9. Energize fuel pump and check all connections for leaks.
  10. Perform the "Service Bay Diagnostic Test" for the evaporative emission system using the Scan tool. This test will verify the integrity of the vapor handling areas of the fuel system.