Diagnostic Procedures
- Perform diagnostic system check - engine controls. See DIAGNOSTIC SYSTEM CHECK - ENGINE CONTROLS under SELF-DIAGNOSTIC SYSTEM. After performing diagnostic system check - engine controls, go to next step.
- Verify whether the instrument cluster is operational. If the Instrument Panel (IP) is completely inoperative, repair instrument panel. Command the MIL ON and OFF with a scan tool. Does the MIL turn ON and OFF when commanded with a scan tool? If yes, go to next step. If no, go to step 4.
- Observe the Freeze Frame/Failure Records for this DTC. Turn OFF the ignition for 30 seconds. Start engine. Operate the vehicle within the Conditions for Running the DTC. See CONDITIONS FOR RUNNING DTC . You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Does the DTC fail this ignition? If yes, go to next step. If no, refer to INTERMITTENTS in TROUBLE SHOOTING - NO CODES - 2.2L ION article.
- Turn OFF the ignition. Disconnect the ECM. Turn ON the ignition. Is the MIL OFF? If yes, go to next step. If no, go to step 10.
- Remove the fuse that supplies voltage to the IPC. Measure the voltage from the MIL control circuit to a good ground. Is the voltage less than 1.0 volt? If no, go to next step. If no, go to step 11.
- Turn OFF the ignition. Install the fuse that supplies voltage to the IPC. Turn ignition on, with engine off. Connect a 3-amp fused jumper wire between the MIL control circuit of the ECM and a good ground. Is the MIL illuminated? If yes, go to step 9. If no, go to next step.
- Test the MIL control circuit for an open or high resistance. Did you find and correct a condition? If yes, go to step 14. If no, go to next step.
- Test for an intermittent and for a poor connection at the IPC. Did you find and correct the condition? If yes, go to step 14. If no, go to step 12.
- Test for an intermittent and for a poor connection at the ECM. Did you find and correct the condition? If yes, go to step 14. If no, go to step 13.
- Test for a short to ground in the MIL control circuit. Did you find and correct the condition? If yes, go to step 14. If no, go to step 12.
- Repair short to voltage in the MIL control circuit. After repairs, go to step 14.
- Replace IPC. After replacement, go to step 14.
- Replace ECM. See ENGINE CONTROL MODULE under COMPUTERIZED ENGINE CONTROLS in REMOVAL & INSTALLATION - ION article. Perform ECM relearn procedure. See ENGINE CONTROL MODULE REPROGRAMMING under PROGRAMMING. After replacing ECM, go to next step.
- Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start engine. Operate the vehicle within the Conditions for Running the DTC. See CONDITIONS FOR RUNNING DTC . You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition? If yes, go to step 2. If no, go to next step.
- Using a scan tool, observe the stored information, Capture Info. Does the scan tool display any DTCs that you have not diagnosed? If yes, see DIAGNOSTIC TROUBLE CODE DEFINITIONS . If no, system is okay.