LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Saturn >> 2004 >> Ion 1 Automatic >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls (Introduction) >> Repair Instructions >> Accelerator Controls Cable Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

  1. Route the accelerator control cable (2) through the control cable bracket (1).
  2. Press the cable tabs (2) into the bracket (1).

    Ensure the tangs expand and properly seat.

  3. Install the control cable lug (3) to the throttle body cam.
    4. Fig 1: Control Cable Bracket View
    GM782246Courtesy of GENERAL MOTORS CORP.
  4. Connect the cable (2) to the support clip (1).
  5. Route the cable through the cowl and seat the grommet.
    6. Fig 2: View Of Control Cable & Support Clip
    GM782235Courtesy of GENERAL MOTORS CORP.
  6. Install the cable to the pedal lever assembly. Ensure the tangs are fully expanded and seated.
  7. Slip the accelerator cable through the slot in the rod of the accelerator pedal and install the retainer in the rod. Ensure the retainer is seated.
  8. Ensure the cable is completely seated in the throttle cam past the retaining clips.
    9. Fig 3: Locating Accelerator Control Cable
    GM854276Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Flexible components, i.e. hoses, wires, conduits, etc., must not be routed within 50 mm (2.0 in) of the moving parts of the accelerator linkage outboard support unless the routing is positively controlled.
  9. Inspect for the correct opening and closing positions by operating the accelerator pedal. Make sure that the throttle valve reaches wide-open throttle position. If not, inspect for damaged or a bent bracket or lever
scientia non olet · About LEMON Manuals