LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Saturn >> 2005 >> Ion Red Line >> Repair and Diagnosis >> Steering >> Power Steering System >> Repair Instructions >> Rack and Pinion Boot Replacement >> Removal Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Removal Procedure

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  2. Remove the front wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  3. Remove the outer tie rod end. Refer to Rack and Pinion Outer Tie Rod End Replacement  in Power Steering System.
  4. Remove the outer to inner tie rod jam nut and discard.
  5. Fig 1: View Of Outer & Inner Tie Rods
    GM854987Courtesy of GENERAL MOTORS CORP.
  6. Remove the outer steering gear boot spring clamp.
  7. Using cutters, cut the inner steering gear boot clamp, remove and discard.
  8. Disengage the steering gear boot from the steering gear and remove over the inner tie rod.
  9. Fig 2: View Of Steering Gear Boot
    GM854991Courtesy of GENERAL MOTORS CORP.
  10. Inspect the sealing surfaces and threaded shaft portion of the steering gear and inner tie rod. The surfaces must be clean and free of debris.