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Home >> Saturn >> 2005 >> L300 >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - Introduction >> Repair Instructions >> Filler Tube Replacement >> Removal Procedure
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Removal Procedure

    Fig 1: Removing/Installing Fuel Filler Pipe Upper & Lower Bracket Attaching Screws
    GM892351Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Gasoline/Gasoline Vapors Caution in Cautions and Notices.
  1. Ensure that the fuel level in tank is less than 1/4 full. If necessary, drain the fuel tank to at least this level. Refer to Fuel Tank Draining Procedure .
  2. CAUTION: Refer to Vehicle Lifting Caution in Cautions and Notices.
  3. Position the vehicle on the hoist.
  4. Disconnect the negative battery cable
  5. Remove the fuel filler cap and rubber closeout grommet around the fuel filler pipe neck, inside the fuel filler door.
  6. Remove the attachment screw at the upper end of filler pipe.
  7. Raise the vehicle to a comfortable working position.
  8. Remove the wheel house inner liner.
  9. Disconnect the wiring harness connector at the evaporative emission (EVAP) canister vent solenoid.
  10. Fig 2: Disconnecting EVAP Canister Vent Hose & Recirculation Line Quick Connect Fitting
    GM892352Courtesy of GENERAL MOTORS CORP.
  11. Remove the fuel filler pipe lower bracket attachment screw.
  12. Disconnect the EVAP canister hose.
  13. Loosen the fuel filler pipe hose clamp closest to the fuel tank.
  14. Disengage the filler pipe hose from the fuel tank and remove the fuel filler pipe.