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Home >> Saturn >> 2005 >> Relay AWD >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 3.5L - Introduction (2 Of 2) >> Repair Instructions >> Exhaust Gas Recirculation (EGR) Valve Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: Removing/Installing EGR Valve
    GM1239053Courtesy of GENERAL MOTORS CORP.
  1. Install a new EGR valve gasket.
  2. Install the EGR valve.
    3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the EGR valve bolts.

    Tighten:  Tighten the bolt to 30 N.m (22 lb ft).

  4. Install the EGR pipe to the EGR valve.
  5. Install the EGR pipe.

    Tighten:  Tighten the bolt to 25 N.m (18 lb ft).

    6. Fig 2: Identifying Evaporative Emission (EVAP) Canister Purge Solenoid Valve
    GM1544746Courtesy of GENERAL MOTORS CORP.
  6. Connect the electrical connector (1) to the EGR valve (2).
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