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Home >> Saturn >> 2005 >> Relay AWD >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 3.5L - Introduction (2 Of 2) >> Repair Instructions >> Filler Tube Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: Locating Fuel Filler Pipe Components
    GM724404Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. Install the fuel filler pipe and hose to the fuel tank (4). Fully seat the fill hose to the stop on the tank.

    Tighten:  Tighten the fuel filler pipe clamp to 2.5 N.m (22 lb in).

  2. Connect the vent pipe (3).
  3. Install the fuel filler pipe bracket bolt.

    Tighten:  Tighten the bolt to 25 N.m (18 lb ft).

    4. Fig 2: Locating Fuel Filler Pipe To Fuel Fill Pocket Bolts
    GM724421Courtesy of GENERAL MOTORS CORP.
  4. Install the fuel filler pipe shield.
  5. Lower the vehicle.
  6. Install the fuel filler pipe to fuel fill pocket bolts.
  7. Refill the fuel tank.
  8. Install the fuel filler cap.
  9. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
  10. Inspect for fuel leaks.
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