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Home >> Saturn >> 2005 >> Relay AWD >> Repair and Diagnosis >> Steering >> Power Steering System >> Repair Instructions >> Power Steering Pump Replacement >> Installation Procedure
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Installation Procedure

  1. Install the reservoir to the pump. Refer to Power Steering Reservoir Replacement - Off Vehicle (CB Series) .
  2. Install the power steering pump pulley. Refer to Power Steering Pulley Replacement .
    3. Fig 1: Locating Power Steering Pump Mounting Bolts
    GM281721Courtesy of GENERAL MOTORS CORP.
  3. Install the pump to the vehicle.
    4. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the power steering pump mounting bolts.

    Tighten:  Tighten the bolts to 34 N.m (25 lb ft).

    5. Fig 2: Identifying Power Steering Return Hose From The Power Steering Pump
    GM417981Courtesy of GENERAL MOTORS CORP.
  5. Connect the power steering return hose to the pump.
    6. Fig 3: View Of Power Steering Pressure Hose From The Power Steering Pump
    GM417974Courtesy of GENERAL MOTORS CORP.
  6. Connect the power steering pressure hose to the pump.

    Tighten:  Tighten the fitting to 27 N.m (20 lb ft).

  7. Install the engine electrical harness to the reservoir retainers.
  8. Install the drive belt. Refer to Drive Belt Replacement in Engine Mechanical - 3.5L.
  9. Bleed the power steering system. Refer to Bleeding the Power Steering System .
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