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Home >> Saturn >> 2007 >> Ion Red Line >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls And Fuel - Introduction (2 Of 2) >> Repair Instructions >> Fuel Tank Filler Pipe Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: Identifying Fuel Tank
    GM1651444Courtesy of GENERAL MOTORS CORP.
  1. Remove the caps or plugs from the fuel tank opening and vent line.
  2. Install the fuel fill hose to the fuel tank.
    3. NOTE: Refer to Fastener Notice .
  3. Tighten the fuel fill hose clamp (2) at the fuel tank.

    Tighten:  Tighten the clamp to 4.5 N.m (40 lb in).

  4. Connect the fuel tank vent line quick connect fitting (1) to the fill pipe recirculation line. Refer to Quick Connect Fitting Service - Plastic Collar (Press Release) .
    5. Fig 2: Identifying Fuel Fill Pipe Lower Bolt
    GM1651498Courtesy of GENERAL MOTORS CORP.
  5. Install the fuel fill pipe lower bolt.

    Tighten:  Tighten the bolt to 10 N.m (89 lb in).

    6. Fig 3: Identifying Fuel Fill Vent Pipe Quick Connect Fitting
    GM1651435Courtesy of GENERAL MOTORS CORP.
  6. Remove the cap or plug from the EVAP canister fitting.
  7. Connect the fuel fill vent pipe quick connect fitting (2) to the EVAP canister. Refer to Quick Connect Fitting Service - Plastic Collar (Press Release) .
  8. Lower the vehicle.
    9. Fig 4: Locating Fuel Filler Pipe Assembly
    GM1651495Courtesy of GENERAL MOTORS CORP.
  9. Install the fuel fill pipe upper bolt.

    Tighten:  Tighten the bolt to 10 N.m (89 lb in).

  10. Install the fuel fill pocket. Refer to Fuel Tank Filler Pipe Housing Replacement .
  11. Refill the fuel tank.
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