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Home >> Saturn >> 2009 >> Sky Red Line, Automatic >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls And Fuel - 2.0L - Introduction >> Repair Instructions >> Fuel Feed Intermediate Pipe Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: View Of High Pressure Fuel Pipe
    GM1828941Courtesy of GENERAL MOTORS CORP.
  1. Ensure that the high pressure fuel pump, and fuel rail fittings are clean prior to assembly.
  2. Install the NEW high pressure fuel pipe.
  3. Tighten the NEW high pressure fuel pipe fitting to the fuel rail hand tight.
    4. CAUTION: Refer to Fastener Caution .
  4. Tighten the NEW high pressure fuel pipe fitting to the high pressure fuel pump hand tight to 32 N.m (24 lb ft).
    5. Fig 2: View Of High Pressure Fuel Pump Insulator
    GM1829002Courtesy of GENERAL MOTORS CORP.
  5. Install the high pressure fuel pump insulator.
    6. Fig 3: View Of High Pressure Fuel Pump Cover & Bolts
    GM1826280Courtesy of GENERAL MOTORS CORP.
  6. Position the high pressure fuel pump cover.
  7. Install the high pressure fuel pump cover bolts and tighten to 10 N.m (89 lb in).
    8. Fig 4: Identifying High Pressure Fuel Pump Connector & Clip
    GM1826282Courtesy of GENERAL MOTORS CORP.
  8. Connect the engine wiring harness electrical connector (1) to the high pressure fuel pump.
  9. Install the engine wiring harness clip (3) to the high pressure fuel pump cover.
  10. Inspect for leaks using the following procedure:
    1. Turn ON the ignition, with the engine OFF for 2 seconds.
    2. Turn OFF the ignition, for 10 seconds.
    3. Turn ON the ignition, with the engine OFF.
    4. Inspect for fuel leaks.
  11. Install the low side fuel pressure service port cap.
  12. Tighten the fuel fill cap.
    13. Fig 5: View Of Air Inlet Screen Support
    GM1826449Courtesy of GENERAL MOTORS CORP.
  13. Install the air inlet screen support and nuts and tighten to 10 N.m (89 lb in).
  14. Install the air inlet grille panel. Refer to Air Inlet Grille Panel Replacement (SKY) or Air Inlet Grille Panel Replacement (Solstice) .
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