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Home >> Saturn >> 2010 >> Sky Base, Automatic >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 2.4L - Repair Instructions >> Repair Instructions >> Fuel Line Replacement - Chassis >> Installation Procedure
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Installation Procedure

    Fig 1: Identifying Fuel Feed Line Clips
    GM1766013Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel feed line (2) to the clips and close the clips (4, 7).
  2. Install the retaining clip (1) to the lines.
  3. Connect the fuel pump fuel feed line (5) to the fuel feed line. Refer to Plastic Collar Quick Connect Fitting Service .
    4. Fig 2: Identifying Floor Panel & Underbody Pipe Clips
    GM1594573Courtesy of GENERAL MOTORS CORP.
  4. With the aid of an assistant, install the fuel feed, EVAP, and brake pipe assembly to the vehicle.
  5. Install the pipe clips (4) to the floor panel studs.
  6. Install the pipe clip (3) to the floor panel tunnel brace stud.
  7. Install the pipe clip (2) to the floor panel tunnel brace stud.
  8. Install the pipe clip (1) to the underbody side rail.
    9. Fig 3: View Of Retaining Clips
    GM1765991Courtesy of GENERAL MOTORS CORP.
  9. Install the pipe clip (2) to the floor panel rear reinforcement.
  10. Install the pipe clips (1) from the following:
    • Floor panel number 4 cross bar
    • Rear carrier bracket
    • Right hand brace floor panel tunnel
    11. Fig 4: Identifying Pipe Clips
    GM1594606Courtesy of GENERAL MOTORS CORP.
  11. Install the pipe clips (1) to the following:
    • Rear suspension lower control arm bracket
    • Left hand brace floor panel tunnel
    12. Fig 5: Identifying Brake Hose Clips & Brackets
    GM1766011Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  12. Install the right and left brake pipes (1) to the brake hoses.

    Tighten:  Tighten the pipes to 20 N.m (15 lb ft).

  13. Install the brake hose clips (2) to both the right and left brake hose brackets.
    14. Fig 6: View Of Brake Pipes At Proportioning Valve
    GM1765988Courtesy of GENERAL MOTORS CORP.
  14. Install the fuel tank. Refer to Fuel Tank Replacement .
  15. Remove the cap or plug from the BMPV or the proportioning valve.
  16. Install the brake pipes to the proportioning valve, if equipped.

    Tighten:  Tighten the pipes to 20 N.m (15 lb ft).

    17. Fig 7: View Of Brake Pipes At BPMV
    GM1765987Courtesy of GENERAL MOTORS CORP.
  17. Install the brake pipes to the BPMV, if equipped.

    Tighten:  Tighten the pipes to 20 N.m (15 lb ft).

    18. Fig 8: View Of Fuel Feed & EVAP Pipe Clip
    GM1590485Courtesy of GENERAL MOTORS CORP.
  18. Install the fuel feed and EVAP pipe clip to the oil level indicator tube bracket.
    19. Fig 9: Identifying Fuel Feed Pipe & EVAP Pipe
    GM1592525Courtesy of GENERAL MOTORS CORP.
  19. Remove the cap or plug from the fuel feed pipe, fuel rail and EVAP line.
  20. Connect the fuel feed pipe (2) to the fuel rail. Refer to Metal Collar Quick Connect Fitting Service .
  21. Connect the EVAP pipe (1) to the purge solenoid. Refer to Plastic Collar Quick Connect Fitting Service .
  22. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  23. Inspect for fuel leaks using the following procedure:
    1. Turn ON the ignition, with the engine OFF for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition, with the engine OFF.
    4. Inspect for fuel leaks.
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