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Home >> Saturn >> 2010 >> Sky Base, Automatic >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 2.4L - Repair Instructions >> Repair Instructions >> Fuel Tank Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: Identifying EVAP Line
    GM1594375Courtesy of GENERAL MOTORS CORP.
  1. If the fuel tank was replaced, perform the following:
    2. Fig 2: View Of Fuel Tank
    GM1594371Courtesy of GENERAL MOTORS CORP.
  2. Remove the caps or plugs from the fuel feed and EVAP lines.
  3. With the aid of an assistant tilt the tank up and carefully install the tank in from the left side of the vehicle.
  4. Position an adjustable jack under the fuel tank.
    5. Fig 3: Identifying Fuel Tank Strap & Support Bolts
    GM1594355Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  5. Position the fuel tank supports (1).
  6. Install the fuel tank strap/support bolts (2) and tighten to 22 N.m (16 lb ft).
  7. Install the fuel tank support bolts (3) and tighten to 22 N.m (16 lb ft).
    8. Fig 4: Identifying EVAP Line Quick Connect Fitting
    GM1765565Courtesy of GENERAL MOTORS CORP.
  8. Remove adjustable jack from under the fuel tank.
  9. Install the stabilizer shaft. Refer to Stabilizer Shaft Replacement .
  10. Install the rear suspension crossmember. Refer to Rear Suspension Support Crossmember Replacement .
  11. Install the fuel tank fill EVAP line in through the access hole.
  12. Connect the fuel tank fill pipe EVAP line quick connect fitting (1) to the module. Refer to Plastic Collar Quick Connect Fitting Service .
  13. Install the fuel fill pipe. Refer to Fuel Tank Filler Pipe Replacement .
    14. Fig 5: Identifying Fuel Feed & Canister Purge Line Quick Connect Fitting
    GM1765563Courtesy of GENERAL MOTORS CORP.
  14. Unsecure the fuel feed and EVAP purge lines and position to the module.
  15. Connect the EVAP canister purge line quick connect fitting (2) to the module. Refer to Plastic Collar Quick Connect Fitting Service .
  16. Connect the fuel pump fuel feed line quick connect fitting (1) to the module. Refer to Plastic Collar Quick Connect Fitting Service .
    17. Fig 6: Identifying Fuel Tank Sensors Electrical Connectors
    GM1594359Courtesy of GENERAL MOTORS CORP.
  17. Connect the EVAP canister vent solenoid electrical connector (2).
  18. Connect the fuel tank pressure sensor electrical connector (5).
  19. Connect the fuel sending unit electrical connector (3).
    20. Fig 7: View Of Fuel Pump Module Unit Access Cover
    GM1594369Courtesy of GENERAL MOTORS CORP.
  20. Install the pump module access cover.
  21. Install the fuel pump module access cover bolts and tighten to 10 N.m (89 lb in).
  22. Install the rear compartment trim panel. Refer to Rear Compartment Trim Panel Replacement (Convertible) .
  23. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  24. Inspect for leaks using the following procedures:
    1. Turn ON the ignition, with the engine OFF for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition, with the engine OFF.
    4. Inspect for fuel leaks.
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