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Home >> Saturn >> 2010 >> Sky Base, Standard >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 2.4L - Repair Instructions >> Repair Instructions >> Fuel Line Replacement - Chassis >> Removal Procedure
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Removal Procedure

    Fig 1: Identifying Fuel Feed Pipe & EVAP Pipe
    GM1592525Courtesy of GENERAL MOTORS CORP.
  1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief (CH 48027-100)  or Fuel Pressure Relief (Without CH 48027-100) .
  2. Disconnect the evaporative emission (EVAP) pipe (1) quick connect fitting from the purge solenoid. Refer to Plastic Collar Quick Connect Fitting Service .
  3. Disconnect the fuel feed pipe (2) from the fuel rail. Refer to Metal Collar Quick Connect Fitting Service .
  4. Cap or plug the fuel feed pipe, fuel rail and EVAP line in order to prevent system contamination.
    5. Fig 2: View Of Fuel Feed & EVAP Pipe Clip
    GM1590485Courtesy of GENERAL MOTORS CORP.
  5. Remove the fuel feed and evaporative emission (EVAP) pipe clip from the oil level indicator tube bracket.
    6. Fig 3: View Of Brake Pipes At BPMV
    GM1765987Courtesy of GENERAL MOTORS CORP.
  6. Ensure that the area around the brake pipe connections is free of dirt and/or debris.
  7. Remove the brake pipes from the brake pressure modulator valve (BPMV), if equipped.
    8. Fig 4: View Of Brake Pipes At Proportioning Valve
    GM1765988Courtesy of GENERAL MOTORS CORP.
  8. Remove the brake pipes from the proportioning valve, if equipped.
  9. Cap or plug the BMPV or the proportioning valve in order to prevent system contamination.
  10. Remove the fuel tank. Refer to Fuel Tank Replacement .
    11. Fig 5: Identifying Brake Hose Clips & Brackets
    GM1766011Courtesy of GENERAL MOTORS CORP.
  11. Remove the brake hose clips (2) from both the right and left brake hose brackets.
  12. Remove the right and left brake pipes (1) from the brake hoses.
    13. Fig 6: Identifying Pipe Clips
    GM1594606Courtesy of GENERAL MOTORS CORP.
  13. Remove the pipe clips (1) from the following:
    • Rear suspension lower control arm bracket
    • Left hand brace floor panel tunnel
    14. Fig 7: View Of Retaining Clips
    GM1765991Courtesy of GENERAL MOTORS CORP.
  14. Remove the pipe clips (1) from the following:
    • Floor panel number 4 cross bar
    • Rear carrier bracket
    • Right hand brace floor panel tunnel
  15. Remove the pipe clip (2) from the floor panel rear reinforcement.
  16. Have an assistant support the fuel feed, EVAP, and brake pipe assembly.
    17. Fig 8: Identifying Floor Panel & Underbody Pipe Clips
    GM1594573Courtesy of GENERAL MOTORS CORP.
  17. Remove the pipe clip (1) from the underbody side rail.
  18. Remove the pipe clip (2) from the floor panel tunnel brace stud.
  19. Remove the pipe clip (3) from the floor panel tunnel brace stud.
  20. Remove the pipe clips (4) from the floor panel studs.
  21. Remove the fuel feed, EVAP, and brake pipe assembly from the vehicle and place on a suitable work surface.
    22. Fig 9: Identifying Fuel Feed Line Clips
    GM1766013Courtesy of GENERAL MOTORS CORP.
  22. Disconnect the fuel pump fuel feed line (5) from the fuel feed line. Refer to Plastic Collar Quick Connect Fitting Service .
  23. Remove the retaining clip (1) from the lines.
  24. Open the clips (4 and 7), and remove the fuel feed line (2) from the clips.
  25. Inspect and replace and damaged clips.
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