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Home >> Saturn >> 2010 >> Sky Red Line, Automatic >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 2.0L - Repair Instructions >> Repair Instructions >> Fuel Injection Fuel Rail Fuel Pressure Sensor Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: Identifying Fuel Rail Fuel Pressure Sensor
    GM1829152Courtesy of GENERAL MOTORS CORP.
    NOTE: Applying force to the plastic housing of the sensor will destroy the sensor. To tighten or loosen, only apply force to the attached hexagon.
    NOTE: Ensure that the fuel rail threads have been cleaned of any excess fuel, or the NEW fuel injection fuel rail fuel pressure sensor will NOT seal properly.
  1. Lubricate the threads and the sealing cone in the fuel rail with silicon free engine oil GM P/N 12345610 (Canadian P/N 993193) or equivalent.
  2. Lubricate the threads and sealing cone on the NEW fuel injection fuel rail fuel pressure sensor with silicon free engine oil GM P/N 12345610 (Canadian P/N 993193) or equivalent.
  3. Install the NEW fuel injection fuel rail fuel pressure sensor hand tight.
  4. Remove the NEW fuel injection fuel rail fuel pressure sensor, re-lubricate following steps 1 and 2 above.
  5. CAUTION: Refer to Fastener Caution .
  6. Install the NEW fuel injection fuel rail fuel pressure sensor (1) and tighten to 33 N.m (25 lb ft).
  7. Fig 2: Identifying Fuel Rail Fuel Pressure Sensor
    GM1829150Courtesy of GENERAL MOTORS CORP.
  8. Connect the fuel injector wiring harness electrical connector (1) to the fuel injection fuel rail fuel pressure sensor.
  9. Install a NEW high pressure fuel line. Refer to Fuel Feed Intermediate Pipe Replacement .
  10. Install the low side fuel pressure service port cap.
  11. Tighten the fuel fill cap.
  12. Inspect for fuel leaks using the following procedure:
    1. Place a sheet of paper towel in between the bottom of the sensor and the top of the generator.
    2. Start the vehicle and allow the vehicle to idle for approximately 5 minutes.
    3. Shut the vehicle off.
    4. Remove the paper towel and inspect the towel for wetting. If wetting is noted repeat steps 1 through 5.