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Home >> Saturn >> 2010 >> Sky Red Line, Automatic >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 2.0L - Repair Instructions >> Repair Instructions >> Fuel Pump Module Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: View Of Fuel Sender Assembly
    GM1594373Courtesy of GENERAL MOTORS CORP.
  1. Install a NEW fuel sender O-ring.
  2. Install the fuel sender assembly.
    3. Fig 2: Identifying Lock Ring
    GM1642096Courtesy of GENERAL MOTORS CORP.
    NOTE: Always replace the fuel sender seal when installing the fuel sender assembly. Replace the lock ring if necessary. Do not apply any type of lubrication in the seal groove.
    Ensure the lock ring is installed with the correct side facing upward. A correctly installed lock ring will only turn in a clockwise direction.
  3. Using the J 45722  , rotate the fuel sender assembly lock ring clockwise until the ring is locked into place on the fuel tank. See Special Tools .
  4. Connect the large EVAP canister quick connect fitting. Refer to Plastic Collar Quick Connect Fitting Service .
    5. Fig 3: Identifying Fuel Feed Pipe Quick Connect Fitting
    GM1594372Courtesy of GENERAL MOTORS CORP.
  5. Connect the fuel feed pipe quick connect fitting (1). Refer to Plastic Collar Quick Connect Fitting Service .
  6. Connect the fuel fill pipe EVAP pipe quick connect fitting (1). Refer to Plastic Collar Quick Connect Fitting Service .
    7. Fig 4: Identifying Fuel Tank Sensors Electrical Connectors
    GM1594359Courtesy of GENERAL MOTORS CORP.
  7. Connect the fuel pressure sensor electrical connector (5).
  8. Connect the fuel sender electrical connector (3).
    9. Fig 5: View Of Fuel Pump Module Unit Access Cover
    GM1594369Courtesy of GENERAL MOTORS CORP.
  9. Install the access cover.
  10. Install the fuel pump module access cover bolts and tighten to 10 N.m (89 lb in).
  11. Install the rear compartment trim panel. Refer to Rear Compartment Trim Panel Replacement (Convertible) .
  12. Refill the tank.
  13. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection
  14. Inspect for fuel leaks through the following steps:
    1. Turn the ignition to the ON position for 2 seconds.
    2. Turn the ignition to the OFF position for 10 seconds.
    3. Turn the ignition to the ON position.
    4. Check for fuel leaks.
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