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Home >> Saturn >> 2010 >> Sky Red Line, Standard >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 2.0L - Repair Instructions >> Repair Instructions >> Charge Air Cooler Outlet Pipe Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: Identifying Charge Air Cooler Outlet Pipe Bolt & Rear Bracket
    GM1829472Courtesy of GENERAL MOTORS CORP.
  1. Install the charge air cooler outlet pipe to the charge air cooler and the charge air cooler hose.
    2. CAUTION: Refer to Fastener Caution .
  2. Install the charge air cooler outlet pipe bolt (3) at the front bracket and tighten to 7 N.m (62 lb in).
    3. Fig 2: Identifying Charge Air Cooler Rear Bracket & Nut
    GM1829691Courtesy of GENERAL MOTORS CORP.
  3. Install the charge air cooler rear bracket (1) and nut (4). Tighten the nut to 9 N.m (80 lb in).
    4. Fig 3: Identifying Charge Air Cooler Outlet Pipe Bolt & Rear Bracket
    GM1829472Courtesy of GENERAL MOTORS CORP.
  4. Install the charge air cooler outlet pipe bolt (1) at the rear bracket and tighten to 7 N.m (62 lb in).
  5. Tighten the charge air cooler clamp (2) at the charge air cooler outlet pipe and tighten to 5 N.m (44 lb in).
    6. Fig 4: Identifying Charge Air Cooler Hose Clamp
    GM1717120Courtesy of GENERAL MOTORS CORP.
  6. If removed, install the throttle body charge air cooler hose (1) onto the throttle body and tighten to 5 N.m (44 lb in).
  7. Install the charge air cooler outlet pipe to the throttle body charge air cooler hose.
  8. Tighten the throttle body charge air cooler hose clamp (2) at the charge air cooler outlet pipe to 5 N.m (44 lb in).
    9. Fig 5: Identifying Charge Air Bypass Valve Solenoid Tube
    GM1750413Courtesy of GENERAL MOTORS CORP.
  9. Install the vacuum hose to the charge air cooler outlet pipe.
  10. Position the charge air bypass valve solenoid vacuum hose clamp (3) at the charge air cooler outlet pipe.
    11. Fig 6: View Of Intake Air Pressure & Temperature Sensor Electrical Connector
    GM1826861Courtesy of GENERAL MOTORS CORP.
  11. Connect the engine wiring harness electrical connector (2) to the intake air pressure and temperature sensor.
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