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Diagnosis System

  1. DESCRIPTION 

    When troubleshooting OBD II (On-Board Diagnostics) vehicles, the intelligent tester or OBD II scan tool (complying with SAE J1987) must be connected to the DLC3 (Data Link Connector 3) of the vehicle. Various data in the vehicle's ECM (Engine Control Module) can be then read.

    Fig 1: Identifying Malfunction Indicator Lamp
    G04220996Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OBD II regulations require that the vehicle's on-board computer illuminates the MIL (Malfunction Indicator Lamp) on the instrument panel when the computer detects a malfunction in:

    1. The emission control systems and components
    2. The power train control components (which affect vehicle emissions)
    3. The computer itself

    In addition, the applicable Diagnostic Trouble Codes (DTCs) prescribed by SAE J2012 are recorded in the ECM memory. If the malfunction does not reoccur in 3 consecutive trips, the MIL turns off automatically but the DTCs remain recorded in the ECM memory.

    To check DTCs, connect the intelligent tester or OBD II scan tool to the DLC3. The tester and scan tool display DTCs, freeze frame data, and a variety of engine data. The DTCs and freeze frame data can be erased with the tester and scan tool (see DTC CHECK / CLEAR ).

  2. NORMAL MODE AND CHECK MODE 

    The diagnosis system operates in normal mode during normal vehicle use. In normal mode, 2 trip detection logic is used to ensure accurate detection of malfunctions. Check mode is also available as an option for technicians. In check mode, 1 trip detection logic is used for simulating malfunction symptoms and increasing the system's ability to detect malfunctions, including intermittent problems (intelligent tester only) (see CHECK MODE PROCEDURE ).

    Fig 2: Connecting Intelligent Tester Or OBD II Scan Tool To DLC3
    G04220997Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. TRIP DETECTION LOGIC 

    When a malfunction is first detected, the malfunction is temporarily stored in the ECM memory (1st trip). If the same malfunction is detected during the next subsequent drive cycle, the MIL is illuminated (2nd trip).

  4. FREEZE FRAME DATA 

    Freeze frame data records the engine conditions (fuel system, calculated engine load, engine coolant temperature, fuel trim, engine speed, vehicle speed, etc.) when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other data from the time the malfunction occurred.

  5. DATA LINK CONNECTOR3 (DLC3) 

    The vehicle's ECM uses the ISO 9141-2 communication protocol. The terminal arrangement of the DLC3 complies with SAE J1962 and matches the ISO 9141-2 format.

    Fig 3: Identifying Data Link Connector3 Terminals
    G04220998Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    DATA LIST

    Symbols Terminal No. Name Reference terminal Results Condition
    SIL 7 Bus "+" line 5 - Signal ground Pulse generation During transmission
    CG 4 Chassis ground Body ground 1 Ω or less Always
    SG 5 Signal ground Body ground 1 Ω or less Always
    BAT 16 Battery positive Body ground 9 to 14 V Always

    HINT:

    The DLC3 is the interface prepared for reading various data from the vehicle's ECM. After connecting the cable of the intelligent tester or OBD II scan tool, turn the ignition switch ON and turn the tester or scan tool ON. If a communication failure message is displayed on the tester or scan tool screen (on the tester: UNABLE TO CONNECT TO VEHICLE), a problem exists in either the vehicle or tester. In order to identify the location of the problem, connect the tester to another vehicle. If communication is normal: Inspect the DLC3 on the original vehicle.

    If communication is impossible: The problem is probably with the tester itself. Consult the Service Department listed in the instruction manual.

  6. BATTERY VOLTAGE 

    Battery voltage: 

    11 to 14 V 

    If the voltage is below 11 V, recharge or replace the battery before proceeding.

  7. Malfunction Indicator Lamp (MIL) 
    1. The MIL is illuminated when the ignition switch is first turned ON (the engine is not running).
    2. The MIL should turn off when the engine is started. If the MIL remains illuminated, the diagnosis system has detected a malfunction or abnormality in the system.

    HINT:

    If the MIL is not illuminated when the ignition switch is first turned ON, check the MIL circuit (see ).