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Knock Sensor: Removal

  1. DISCHARGE FUEL SYSTEM PRESSURE (See ) 
  2. DRAIN COOLANT (See  COOLANT  ) 
  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  4. REMOVE FRONT WIPER ARM HEAD CAP (See  REMOVAL  ) 
  5. REMOVE FRONT WIPER ARM LH (See  REMOVAL  ) 
  6. REMOVE FRONT WIPER ARM RH (See  REMOVAL  ) 
  7. REMOVE HOOD TO COWL TOP SEAL (See  REMOVAL  ) 
  8. REMOVE COWL TOP VENTILATOR LOUVER LH (See  REMOVAL  ) 
  9. REMOVE WIPER LINK (See  REMOVAL  ) 
  10. REMOVE COWL TOP PANEL OUTER 
    1. Remove the wire harness clamp.
    2. Remove the 7 bolts and panel.
    Fig 1: Removing Bolts And Panel
    G04221383Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE COWL BODY MOUNTING BRACKET LOWER LH 
    1. Remove the bolt, clip and bracket.
  12. REMOVE ENGINE COVER (see  ON-VEHICLE INSPECTION  ) 
  13. REMOVE AIR CLEANER CAP (see  REMOVAL  ) 
  14. REMOVE THROTTLE BODY (see  REMOVAL  ) 
  15. REMOVE FUEL DELIVERY PIPE (See  REMOVAL  ) 
    Fig 2: Removing Bolt, Clip And Bracket
    G04221384Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE FUEL TUBE 
    1. Remove the fuel tube clamp.
    2. Pinch the retainer as illustrated, and then pull the fuel tube connector out of the pipe.
    NOTE:
    • Remove any dirt and foreign objects on the fuel tube connector before performing this work.
      Fig 3: Removing Fuel Tube Clamp
      G04221385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    • When disconnecting the connector, do not damage the connector and pipe, and do not allow foreign matter to contact the connector and pipe. Damage or foreign matter may damage the O-ring that seals the pipe and lead to leaks.
    • Perform this work by hand. Do not use any tools.
    • Do not forcibly bend, twist or turn the nylon tube.
    • Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel tube.
    • If the fuel tube connector and pipe are stuck, push and pull to release them.
    Fig 4: Identifying Fuel Tube Connector
    G04221386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE HEATER WATER INLET HOSE 
    1. Remove the hose clamp.
      Fig 5: Removing Hose Clamp
      G04221387Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the heater water inlet hose from the heater radiator unit and cylinder head.
      Fig 6: Removing Heater Water Inlet Hose From Heater Radiator Unit
      G04221388Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE HEATER WATER OUTLET HOSE 
    1. Remove the heater water outlet hose from the heater radiator unit and water by-pass pipe.
    Fig 7: Removing Heater Water Outlet Hose From Heater Radiator Unit
    G04221389Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE INTAKE MANIFOLD 
    1. Disconnect the union to check valve hose from the brake booster.
      Fig 8: Disconnecting Union To Check Valve Hose From Brake Booster
      G04221390Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the camshaft timing oil control valve connector.
    3. Remove the wire harness clamp.
    4. Remove the union to check valve hose from the vacuum hose clamp.
    5. Remove the 5 bolts, 2 nuts and intake manifold.
      Fig 9: Removing Wire Harness Clamp
      G04221391Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 10: Removing Bolts, Nuts And Intake Manifold
      G04221392Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the gasket from the intake manifold.
      Fig 11: Removing Gasket From Intake Manifold
      G04221393Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE INTAKE MANIFOLD INSULATOR 
    1. Remove the intake manifold insulator from the cylinder block.
    Fig 12: Removing Intake Manifold Insulator From Cylinder Block
    G04221394Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE KNOCK SENSOR 
    1. Disconnect the sensor connector.
    2. Remove the nut and sensor.
    Fig 13: Removing Nut And Sensor
    G04221395Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002