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Back Door Glass: Installation

  1. INSTALL BACK WINDOW GLASS CLIP 
    1. Apply Primer G to the installation part of the clips.

      HINT:

      If primer G is applied to an area that is not specified, wipe off the primer with white gasoline before it dries.

    2. Install the new clips.
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.

      Standard measurement 

      MEASUREMENT SPECIFICATION

      Area Specified Condition
      a 465.4 mm (18.323 in.)
      b 44.8 mm (1.764 in.)
      Fig 1: Installing Back Window Glass Clip
      G04159020Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL BACK WINDOW GLASS SPACER 
    1. Apply Primer G to the glass where the spacers will be installed.

      HINT:

      If primer G is applied to an area that is not specified, wipe off the primer with white gasoline before it dries.

    2. Install 4 new spacers.
      Fig 2: Installing Back Window Glass Spacer
      G04159021Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
  3. INSTALL BACK DOOR WINDOW MOULDING 
    1. Apply Primer G to the installation part of the window molding.
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
    2. Install the new molding LH and RH as shown in the illustration.
      Fig 3: Installing Molding LH And RH
      G04159022Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard measurement 

      MEASUREMENT SPECIFICATION

      Area Specified Condition
      a 4.7 mm (0.185 in.)
      b 3.0 to 7.0 mm (0.118 to 0.276 in.)
      c 5.0 to 7.0 mm (0.197 to 0.276 in.)
  4. INSTALL BACK DOOR GLASS 
    1. Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.
      Fig 4: Applying Primer M To Exposed Part Of Vehicle Body
      G04159023Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Do not apply primer to the adhesive.
      • Throw away any leftover primer.
      • Do not apply too much primer.
    2. Using a brush or sponge, apply Primer G to the contact surface of the back door glass.
      Fig 5: Applying Primer G To Contact Surface Of Back Door Glass
      G04159024Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard measurement 

      MEASUREMENT SPECIFICATION

      Area Specified Condition
      a 3.0 mm (0.118 in.)
      b 10.7 mm (0.421 in.)
      c 10.7 mm (0.421 in.)
      d 5.8 mm (0.228 in.)

      HINT:

      If Primer G is applied to an area that is not specified, wipe off the primer with white gasoline before it dries.

      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
    3. Apply adhesive to the back door glass.

      Adhesive: Part No. 08850-00801 or equivalent 

      1. Cut off the tip of the cartridge nozzle as shown in the illustration below.

        HINT:

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage time frame 

        TEMPERATURE SPECIFICATION

        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Apply adhesive to the back door glass as shown in the illustration.
        Fig 6: Applying Adhesive To Back Door Glass
        G04159025Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Standard measurement 

        MEASUREMENT SPECIFICATION

        Area Specified Condition
        a 8.0 mm (0.315 in.)
        b 12.0 mm (0.472 in.)
        c 6.0 mm (0.236 in.)
        d 10.7 mm (0.421 in.)
        e 10.7 mm (0.421 in.)
        f 8.8 mm (0.346 in.)
    4. Install the back door glass to the vehicle body.
      1. Hold the back window glass in place securely with tape or equivalent until the adhesive has hardened.
        NOTE:
        • Allow the primer coating to dry for 3 minutes or more.
        • Check that the clips are attached to the vehicle body correctly.
        • Check the clearance between the vehicle body and glass.
      2. Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.
      3. Using a scraper, remove any excess or protruding adhesive.

        HINT:

        Apply adhesive onto the glass rim.

        NOTE: Do not drive the vehicle within the time written in the table below.

        Minimum time 

        Fig 7: Removing Protruding Adhesive
        G04159026Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEMPERATURE SPECIFICATION

        Temperature Minimum time prior to driving vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
  5. CHECK FOR LEAKS AND REPAIR 
    1. Conduct a leak test after the adhesive has completely hardened.
    2. Seal any leaks with auto glass sealer.
  6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  7. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
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