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Quarter Window Glass: Removal

HINT:

  1. REMOVE REAR SEATBACK ASSEMBLY RH (See  REMOVAL  ) 
  2. REMOVE REAR SEATBACK ASSEMBLY LH (See  REMOVAL  ) 
  3. REMOVE REAR SEAT CUSHION WITH COVER PAD SUB-ASSEMBLY (See  REMOVAL  ) 
  4. REMOVE CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY (See  REMOVAL  ) 
  5. REMOVE REAR SEATBACK HINGE SUB-ASSEMBLY RH (See  DISASSEMBLY  ) 
  6. REMOVE BACK DOOR WEATHERSTRIP 
  7. REMOVE REAR DOOR SCUFF PLATE RH (See  REMOVAL  ) 
  8. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH 
  9. REMOVE NO. 2 DECK BOARD 
  10. REMOVE NO. 1 DECK BOARD 
  11. REMOVE DECK FLOOR BOX RH 
  12. REMOVE DECK FLOOR BOX LH 
  13. REMOVE REAR DECK TRIM COVER (See  REMOVAL  ) 
  14. REMOVE REAR SEAT 3 POINT TYPE BELT ASSEMBLY OUTER RH (See  REMOVAL  ) 
  15. REMOVE DECK TRIM SIDE PANEL ASSEMBLY RH (See  REMOVAL  ) 
  16. REMOVE ROOF SIDE GARNISH INNER RH (See  REMOVAL  ) 
  17. REMOVE QUARTER WINDOW ASSEMBLY 

    HINT:

    Apply protective tape to the outer surface of the vehicle body to prevent scratches.

    NOTE: When separating the quarter window glass from the vehicle, be careful not to damage the vehicle's paint or interior/exterior ornaments.
    Fig 1: Applying Protective Tape To Outer Surface Of Vehicle Body
    G04229466Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using a knife, cut off the moulding, as shown in the illustration.
      NOTE: Do not damage the body with the knife.
    2. Remove the remaining moulding.

      HINT:

      Make a partial cut in the moulding. Then, pull and remove it by hand.

      Fig 2: Cutting Moulding
      G04229467Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. From the interior, insert a piano wire between the vehicle body and the quarter window glass as shown in the illustration.
    4. Tie objects that can serve as handles (for example, wooden blocks) to all wire ends.
    5. Cut through the adhesive by pulling the piano wire around the quarter window glass.
      NOTE: Leave as much adhesive on the vehicle body as possible when removing the quarter window glass.
    6. Using suction cups, remove the quarter window glass.
      Fig 3: Removing Quarter Window Glass
      G04229468Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. CLEAN QUARTER WINDOW ASSEMBLY 
    1. Clean the outer edges of the glass with white gasoline.
      NOTE:
      • Do not touch the glass surface after cleaning it.
      • Be careful not to damage the glass.
      • Even if using new glass, clean the glass with white gasoline.
        Fig 4: Cleaning Outer Edges Of Glass
        G04229469Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. CLEAN VEHICLE BODY 
    1. Clean and shape the contact surface of the vehicle body.
      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

        HINT:

        Leave as much adhesive on the vehicle body as possible.

        NOTE: Be careful not to damage the vehicle body.
      2. Clean the contact surface of the vehicle body with cleaner.

        HINT:

        Even if all the adhesive has been removed, clean the vehicle body.

        Fig 5: Cleaning Vehicle Body
        G04229470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002