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Roof Window Fix Glass: Installation

  1. TEMPORARILY TIGHTEN ROOF WINDOW FIX GLASS 
    1. Temporarily install the roof window fix glass with the 16 nuts.
      Fig 1: Identifying Roof Window Glass
      G04867416Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • When installing the panel to the vehicle, first install the panel center front and center rear alignment bolts to the vehicle, as shown in the illustration.
      • When installing the panel, be careful not to damage the vehicle.
      • Performing this step will require 2 or more technicians.
    2. Check that the alignment bolts are firmly installed.
      NOTE: When the bolts are not firmly installed, water will leak, causing malfunctions.
  2. ADJUST ROOF WINDOW FIX GLASS 
    1. The roof window fix glass does not have adjusting screws. Instead, adjust the position of the roof window glass within the measurement range shown in the illustration and table.
      Fig 2: Identifying Roof Window Fix Glass
      G04867417Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard 

      ROOF WINDOW FIX GLASS AREA MEASUREMENT

      Area Measurement range
      a 6.0 mm + 1.5 mm (0.244 in. + 0.059 in.)
      6.0 mm -1.5 mm (0.244 in. - 0.059 in.)
      b 7.0 mm + 2.0 mm (0.276 in. + 0.039 in.)
      7.0 mm - 2.0 mm (0.276 in. - 0.039 in.)

      HINT:

      "+" represents the condition that the glass is above the panel level."-" represents the condition that the glass is below the panel level.

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

  3. INSTALL SUNSHADE TRIM SUB-ASSEMBLY 
    1. Install the sunshade trim sub-assembly with the 4 screws.
      2. Fig 3: Identifying Sunshade Trim Sub-Assembly With Screws
      G04867414Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL SLIDE ROOF RAIL SUB-ASSEMBLY 
    1. Install the slide roof rail sub-assembly with the 8 nuts.
      Fig 4: Identifying Slide Roof Rail Sub-Assembly With Nuts
      G04867413Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

    2. Install the 2 clamps.
  5. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET LH 
    1. Install the center sliding roof housing mounting bracket LH with the 2 bolts and 2 nuts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) (bolt) 

      5.5 N*m (56 kgf*cm, 49 in.*lbf) (nut) 

      2. Fig 5: Identifying Center Sliding Roof Housing Mounting Bracket LH With Bolts And Nuts
      G04867412Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET RH 

    HINT:

    Use the same procedure for the rear side and the front side.

  7. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET LH 
    1. Install the front sliding roof housing mounting bracket LH with the 2 bolts and 2 nuts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) (bolt) 

      5.5 N*m (56 kgf*cm, 49 in.*lbf) (nut) 

      2. Fig 6: Identifying Front Sliding Roof Housing Mounting Bracket LH With Bolts And Nuts
      G04867411Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET RH 

    HINT:

    Use the same procedure for the rear side and the front side.

  9. INSTALL SIDE RAIL SPACER FRONT LH (w/o Curtain Shield Airbag) 
    1. Engage the 4 claws to install the front side rail spacer LH
    Fig 7: Identifying Front Side Rail Spacer Claws (LH)
    G04867410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL SIDE RAIL SPACER FRONT RH (w/o Curtain Shield Airbag) 

    HINT:

    Use the same procedure for the rear side and the front side.

  11. INSTALL SIDE RAIL SPACER REAR LH (w/o Curtain Shield Airbag) 
    1. Engage the 4 claws to claws to install the
      2. Fig 8: Identifying Side Rail Spacer Claws For Rear LH
      G04867409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL SIDE RAIL SPACER REAR RH (w/o Curtain Shield Airbag) 

    HINT:

    Use the same procedure for the rear side and the front side.

  13. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH (w/ Curtain Shield Airbag) (See  INSTALLATION  ) 
  14. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH (w/ Curtain Shield Airbag) 

    HINT:

    Use the same procedure for the rear side and the front side.

  15. INSTALL ROOF HEADLINING ASSEMBLY (See  INSTALLATION  ) 
  16. INSTALL COAT HOOK (See  INSTALLATION  ) 
  17. INSTALL ASSIST GRIP SUB-ASSEMBLY (See  INSTALLATION  ) 
  18. INSTALL ASSIST GRIP COVER (See  INSTALLATION  ) 
  19. INSTALL VISOR HOLDER LH (See  INSTALLATION  ) 
  20. INSTALL VISOR HOLDER RH (See  INSTALLATION  ) 
  21. INSTALL LH VISOR ASSEMBLY (See  INSTALLATION  ) 
  22. INSTALL RH VISOR ASSEMBLY (See  INSTALLATION  ) 
  23. INSTALL NO. 2 ROOM LIGHT ASSEMBLY (See  INSTALLATION  ) 
  24. INSTALL NO. 1 ROOM LIGHT ASSEMBLY (See  INSTALLATION  ) 
  25. INSTALL MAP LIGHT ASSEMBLY (See  INSTALLATION  ) 
  26. INSTALL FRONT PILLAR GARNISH LH (See  INSTALLATION  ) 
  27. INSTALL FRONT PILLAR GARNISH RH (See  INSTALLATION  ) 
  28. INSTALL ROOF SIDE GARNISH ASSEMBLY INNER LH (See  INSTALLATION  ) 
  29. INSTALL ROOF SIDE GARNISH ASSEMBLY INNER RH (See  INSTALLATION  ) 
  30. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH (See  INSTALLATION  ) 
  31. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH (See  INSTALLATION  ) 
  32. INSTALL ROOF SIDE GARNISH INNER LOWER LH (See  INSTALLATION  ) 
  33. INSTALL ROOF SIDE GARNISH INNER LOWER RH (See  INSTALLATION  ) 
  34. INSTALL CENTER PILLAR GARNISH LH (See  INSTALLATION  ) 
  35. INSTALL CENTER PILLAR GARNISH RH (See  INSTALLATION  ) 
  36. INSTALL NO. 1 SIDE TRIM ASSEMBLY LH (See  INSTALLATION  ) 
  37. INSTALL NO. 1 SIDE TRIM ASSEMBLY RH (See  INSTALLATION  ) 
  38. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH 
  39. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH 
  40. INSTALL REAR SEATBACK ASSEMBLY LH (See  INSTALLATION  ) 
  41. INSTALL REAR SEATBACK ASSEMBLY RH (See  INSTALLATION  ) 
  42. INSTALL REAR SEAT CUSHION ASSEMBLY (See  INSTALLATION  ) 
  43. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH (See  INSTALLATION  ) 
  44. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH (See  INSTALLATION  ) 
  45. INSTALL FRONT DOOR SCUFF PLATE LH (See  INSTALLATION  ) 
  46. INSTALL FRONT DOOR SCUFF PLATE RH (See  INSTALLATION  ) 
  47. INSTALL FRONT DOOR SCUFF PLATE OUTSIDE LH (See  INSTALLATION  ) 
  48. INSTALL FRONT DOOR SCUFF PLATE OUTSIDE RH (See  INSTALLATION  ) 
  49. INSTALL REAR NO. 1 FLOOR BOARD (See  INSTALLATION  ) 
  50. INSTALL NO. 1 DECK BOARD (See  INSTALLATION  ) 
  51. INSTALL DECK FLOOR BOX REAR 
  52. INSTALL DECK FLOOR BOX LH (See  INSTALLATION  ) 
  53. INSTALL DECK FLOOR BOX RH (See  INSTALLATION  ) 
  54. INSTALL SPARE WHEEL COVER ASSEMBLY 
  55. INSTALL BACK DOOR WEATHERSTRIP 
  56. INSTALL BACK DOOR SCUFF PLATE (See  INSTALLATION  ) 
  57. INSTALL DECK BOARD SUB-ASSEMBLY 
  58. INSTALL TONNEAU COVER ASSEMBLY 
  59. CONNECT NEGATIVE BATTERY TERMINAL 
  60. PERFORM INITIALIZATION 

    (See INITIALIZATION )

  61. INSPECT SRS WARNING LIGHT 
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