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Windshield Glass: Installation

  1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER 
    1. Apply Primer G to the installation part of the stoppers.

      HINT:

      If primer G is applied to an area other than that which is specified, wipe off the primer with white gasoline before it dries.

      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
    2. Install 2 new stoppers onto the windshield glass as shown in the illustration.

      Standard measurement 

      NO. 2 WINDSHIELD GLASS STOPPER STANDARD AREA MEASUREMENT REFERENCE

      Area Measurement
      a 7.7 mm (0.303 In.)
      b 7.7 mm (0.303 in.)
      c 12.5 mm (0.492 In.)
      Fig 1: Identifying Windshield Glass Measurements
      G04867380Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER 
    1. Install 2 new stoppers to the vehicle body as shown in the illustration.
  3. INSTALL WINDSHIELD GLASS ADHESIVE DAM 
    1. Apply Primer G to the glass where the glass adhesive dams will be installed.

      HINT:

      If primer G is applied to an area other than that which is specified, wipe off the primer with white gasoline before it dries.

      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
        Fig 2: Identifying Glass Stopper
        G04867381Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the spacer area A as shown in the illustration.
      Fig 3: Identifying Primer Applying Areas
      G04867382Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard measurement 

      WINDSHIELD GLASS ADHESIVE DAM STANDARD AREA MEASUREMENT REFERENCE

      Area Measurement
      a 7.0 mm (0.276 In.)
  4. INSTALL WINDSHIELD GLASS 
    1. Position the glass.
      1. Using suction cups, place the glass in the correct position.
      2. Check that the entire contact surface of the glass rim is perfectly even.
      3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

        HINT:

        • Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.
        • When reusing the glass, check and correct the matchmark positions.
        NOTE: Check that the stoppers are attached to the vehicle body correctly.
      4. Using suction cups, remove the glass.
        Fig 4: Placing Glass In Correct Position
        G04867377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a brush, apply Primer M to the exposed part of the vehicle body.
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Do not apply primer to the adhesive.
      • Throw away any leftover primer.
      • Do not apply too much primer.
        Fig 5: Identifying Primer Applying Areas
        G04867384Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a brush or sponge, apply Primer G to the contact surface of the glass.
      Fig 6: Identifying Primer Applying Areas
      G04867385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      If the primer is applied to an area that is not specified, apply white gasoline to a clean cloth and wipe off the excess primer.

      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
    4. Apply adhesive to the glass.

      Adhesive : 

      Part No. 08850-00801 or equivalent 

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        HINT:

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage time frame 

        WINDSHIELD GLASS TEMPERATURE REFERENCE

        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Apply adhesive to the glass as shown in the illustration.
        Fig 7: Identifying Adhesive Applying Areas
        G04867386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Standard measurement 

        WINDSHIELD GLASS AREA MEASUREMENT

        Area Measurement
        a 12.0 mm (0.472 In.)
        b 8.0 mm (0.315 in.)
        c 3.0 mm (0.118 In.)
    5. Install the glass to the vehicle body.
      1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
      2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.
        NOTE:
        • Check that the stoppers are attached to the vehicle body correctly.
        • Check that the vehicle body and glass have a small gap between them.
      3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.
        Fig 8: Installing Glass To Vehicle Body
        G04867377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL WINDSHIELD MOULDING OUTSIDE 
    1. Using a brush or sponge, apply Primer G to the contact surface of the windshield glass.

      HINT:

      If primer G is applied to an area other than that which is specified, wipe off the primer with white gasoline before it dries.

      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
    2. Align the moulding's marks with glass notches and install the moulding before the adhesive dries.
      NOTE: Do not drive the vehicle for the amount of time written in the table below.

      Minimum time 

      WINDSHIELD MOULDING OUTSIDE TEMPERATURE AND TIME REFERENCE

      Temperature Minimum time prior to driving vehicle
      35°C (95°F) 1 hour 30 minutes
      20°C (68°F) 5 hours
      5°C (41°F) 24 hours
  6. INSTALL COWL TOP VENTILATOR LOUVER RH 
  7. INSTALL COWL TOP VENTILATOR LOUVER LH (See  INSTALLATION  ) 
  8. INSTALL HOOD TO COWL TOP SEAL (See  INSTALLATION  ) 
  9. INSTALL FRONT WIPER ARM RH (See  INSTALLATION  ) 
  10. INSTALL FRONT WIPER ARM LH (See  INSTALLATION  ) 
  11. INSTALL FRONT WIPER ARM HEAD CAP 
  12. INSTALL ROOF HEADLINING ASSEMBLY (See  INSTALLATION  ) 
  13. INSTALL MAP LIGHT ASSEMBLY (See  INSTALLATION  ) 
  14. INSTALL VISOR HOLDER LH (See  INSTALLATION  ) 
  15. INSTALL VISOR HOLDER RH (See  INSTALLATION  ) 
  16. INSTALL LH VISOR ASSEMBLY (See  INSTALLATION  ) 
  17. INSTALL RH VISOR ASSEMBLY (See  INSTALLATION  ) 
  18. INSTALL ASSIST GRIP SUB-ASSEMBLY (See  INSTALLATION  ) 
  19. INSTALL ASSIST GRIP COVER (See  INSTALLATION  ) 
  20. INSTALL FRONT PILLAR GARNISH LH (See  INSTALLATION  ) 
  21. INSTALL FRONT PILLAR GARNISH RH (See  INSTALLATION  ) 
  22. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH 
  23. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH 
  24. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH (See  INSTALLATION  ) 
  25. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH (See  INSTALLATION  ) 
  26. INSTALL FRONT DOOR SCUFF PLATE LH (See  INSTALLATION  ) 
  27. INSTALL FRONT DOOR SCUFF PLATE RH (See  INSTALLATION  ) 
  28. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (See  REMOVAL  ) 
  29. CHECK FOR LEAKS AND REPAIR 
    1. Conduct a leak test after the adhesive has completely hardened.
    2. Seal any leaks with auto glass sealer.
  30. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  31. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
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