Knock Sensor: Installation

INSTALL KNOCK SENSOR
1. Install the sensor with the nut.
  Torque: 20 N*m (205 kgf*cm, 15 ft.*lbf)
  
  NOTE: Make sure that the knock sensor is in the correct direction.
2. Connect the sensor connector.
  
  Fig 1: Locating Knock Sensor Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL INTAKE MANIFOLD INSULATOR
1. Install the intake manifold insulator onto the cylinder block.
  
  Fig 2: Locating Intake Manifold Insulator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL INTAKE MANIFOLD
1. Install a new gasket into the intake manifold.
  
  Fig 3: Locating Intake Manifold Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the intake manifold with the 5 bolts and 2 nuts.
  Torque: 30 N*m (305 kgf*cm, 22 ft.*lbf)
  
  Fig 4: Locating Wire Harness Clamp, Nuts And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Fit the union to check valve hose into the vacuum hose clamp.
4. Install the wire harness clamp.
5. Connect the camshaft timing oil control valve connector.
6. Connect the union to check valve hose to the brake booster.
  NOTE: Make sure that the paint mark and hose clamp are at the correct angle.
  
  Fig 5: Connecting Union To Check Valve Hose To Brake Booster
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT HEATER WATER OUTLET HOSE
1. Install the heater water outlet hose to the water bypass pipe and heater radiator unit.
  NOTE: Make sure that the paint mark and hose clamp are at the correct angle.
  
  Fig 6: Installing Heater Water Outlet Hose To Water Bypass Pipe
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT HEATER WATER INLET HOSE
1. Install the heater water inlet hose to the cylinder head and heater radiator unit.
  NOTE: Make sure that the paint mark and hose clamp are at the correct angle.
  
  Fig 7: Locating Heater Water Inlet Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the hose clamp.
  NOTE: Make sure that the paint mark and hose clamp are at the correct angle.
  
  Fig 8: Locating Hose Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL TUBE
1. Align the fuel tube connector with the pipe, and then push the fuel tube connector until the retainer makes a "click" sound to connect the fuel tube to the pipe.
  NOTE:
  - Check that there are no scratches or foreign objects around the connected part of the fuel tube connector and pipe before performing this work.
    
    Fig 9: Aligning Fuel Tube Connector With Pipe
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - After connecting the fuel tube connector, check that the fuel tube connector and pipe are securely connected by pulling them.
INSTALL FUEL DELIVERY PIPE (See INSTALLATION )
INSTALL THROTTLE BODY (See INSTALLATION )
INSTALL AIR CLEANER CAP (See INSTALLATION )
INSTALL COWL BODY MOUNTING BRACKET LOWER LH
1. Install the bracket with the bolt and clip.
  Torque: 13 N*m (135 kgf*cm, 10 ft.*lbf)
  
  Fig 10: Locating Bracket Bolt And Clip
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COWL TOP PANEL OUTER
1. Install the panel with the 7 bolts.
  Torque: 13 N*m (135 kgf*cm, 10 ft.*lbf)
2. Install the wire harness clamp.
INSTALL WIPER LINK (See INSTALLATION )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
ADD ENGINE COOLANT (See COOLANT )
CHECK FOR ENGINE COOLANT LEAKAGE (See COOLING SYSTEM )
CHECK FOR FUEL LEAKAGE (See ON-VEHICLE INSPECTION )
INSTALL ENGINE COVER (See INSTALLATION )
INSTALL COWL TOP VENTILATOR LOUVER LH (See INSTALLATION )
INSTALL HOOD TO COWL TOP SEAL (See INSTALLATION )
INSTALL FRONT WIPER ARM RH (See INSTALLATION )
INSTALL FRONT WIPER ARM LH (See INSTALLATION )
REMOVE FRONT WIPER ARM HEAD CAP
PERFORM INITIALIZATION
1. Perform initialization (see INITIALIZATION ).
  NOTE: Certain systems need to be initialized after disconnecting the cable from the negative (-) battery terminal.