Automatic Transaxle Assembly: Installation

1. Using a vernier caliper, measure dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate.
   Fig 1: Measuring Dimension A Between Transaxle Fitting Part Of Engine

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2. Set the key of the front oil pump drive gear to the top and put a mark on the housing.
   Fig 2: Setting Key Of Front Oil Pump Drive Gear

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3. Put a mark on the torque converter clutch so that its groove can be clearly indicated.
   Fig 3: Putting Mark On Torque Converter Clutch

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4. Match the 2 marks on the transaxle case and the torque converter clutch and fit the spline part of the input shaft to the spline part of the turbine runner.
   Fig 4: Identifying Match Marks On Transaxle Case And Torque Converter Clutch

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5. Rotating the torque converter clutch, fit the spline part of the stator shaft with the spline part of the stator.

   HINT:

   Rotate it about 180°.

   Fig 5: Fitting Spline Part Of Stator Shaft With Spline Part Of Stator

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6. Rotating the torque converter clutch, match the 2 marks on the case and the torque converter clutch again and fit the key of the oil pump drive gear into the key way of the torque converter clutch.
   NOTE: When rotating the torque converter clutch, do not push it with excessive force.
   Fig 6: Fitting Spline Part Of Stator Shaft With Spline Part Of Stator

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7. Using a vernier caliper and straightedge, measure dimension B shown in the illustration and check that B is greater than A.

   Standard dimension: B = A + 1.0 mm (0.039 in.) or more 

   Fig 7: Measuring Dimension Of Clutch

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1. Install the transaxle to the engine with the 7 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) for bolt A 

   46 N*m (469 kgf*cm, 34 ft.*lbf) for bolt B 

   44 N*m (449 kgf*cm, 32 ft.*lbf) for bolt C 

   Fig 8: Locating Automatic Transaxle Assembly Bolts

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2. Install the 6 torque converter clutch mounting bolts.

   Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf) 

   HINT:

   First install the black colored bolt, and then the remaining 5 bolts.

   Fig 9: Locating Torque Converter Clutch Mounting Bolts

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1. Install the cover to the automatic transaxle.
   Fig 10: Identifying Automatic Transaxle Cover

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1. Install the bracket to the automatic transaxle with the 3 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

   Fig 11: Identifying Automatic Transaxle Bolts

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1. Install the bracket to the automatic transaxle with the 2 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

   Fig 12: Locating Automatic Transaxle Bolts

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1. Install the bracket to the automatic transaxle with the 3 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

   Fig 13: Locating Engine Mounting Bracket Bolts

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1. Install the engine mounting insulator LH with the 5 bolts and nut.

   Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) for bolt A 

   87 N*m (887 kgf*cm, 64 ft.*lbf) for nut B 

   Fig 14: Locating Engine Mounting Insulator With Bolts And Nut

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1. Install the engine mounting member with the 4 bolts.

   Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) for bolt A 

   65 N*m (663 kgf*cm, 48 ft.*lbf) for bolt B 

   Fig 15: Locating Engine Mounting Member With Bolts

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1. Install the insulator to the rear engine mounting bracket with the bolt.

   Torque: 87 N*m (887 kgf*cm, 64 ft.*lbf) 

   Fig 16: Locating Rear Engine Mounting Bracket With Bolt

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2. Tighten the 3 nuts and bolt.

   Torque: 65 N*m (663 kgf*cm, 48 ft.*lbf) 

   Fig 17: Locating Mounting Nuts And Bolt

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1. Install the insulator to the front engine mounting bracket with the bolt and nut.

   Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

   Fig 18: Locating Engine Mounting Bracket With Bolt And Nut

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1. Install the starter with the 2 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

2. Connect the connector.
3. Install the starter wire with the nut.

   Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

Fig 19: Locating Starter Assembly Bolts With Nut

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1. Install the drive shaft (see INSTALLATION ).

1. Install the drive shaft (see INSTALLATION ).

1. Install the exhaust pipe (see INSTALLATION ).

Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

1. Tighten the tube.

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

Fig 20: Locating Oil Cooler Tube

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1. Tighten the tube.

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

2. Install the 2 oil cooler tube clamps with the 2 bolts.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) for bolt A 

   12 N*m (122 kgf*cm, 9 ft.*lbf) for bolt B 

   Fig 21: Locating Oil Cooler Tube Clamps With Bolts

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1. Install the cable bracket to the automatic transaxle with the 2 bolts.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

   Fig 22: Identifying Transmission Control Cable Bracket

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1. Coat a new O-ring with ATF, and install it to the oil filler tube.
2. Install the oil filler tube to the automatic transaxle with the bolt.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

3. Install the ATF level gauge.
   Fig 23: Locating Oil Filler Tube To Automatic Transaxle With Bolt

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1. Install the transmission control cable support to the automatic transaxle with the bolt.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

   Fig 24: Locating Transmission Control Cable Clamp

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1. Install the hose to the oil filler tube sub-assembly and automatic transaxle.
   Fig 25: Identifying Breather Plug Hose

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1. Connect the 2 clamps to the oil filler tube.
2. Connect the transmission wire connector.
3. Connect the park/neutral position switch connector.
4. Connect the 2 speed sensor connectors.
   Fig 26: Connecting Clamps To Oil Filler Tube

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1. Install the harness and wire harness bracket with the 2 bolts.

   Torque: 5.0 N*m (51 kgf*cm, 44 ft.*lbf) for bolt A 

   Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) for bolt B 

   Fig 27: Identifying Harness And Wire Harness Bracket With Bolts

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1. Install the cable and clip to the bracket.
   Fig 28: Identifying Transmission Control Cable Clip

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2. Temporarily install the cable to the control shaft lever with the nut.

Fig 29: Locating Control Shaft Lever With Nut

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Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

1. Install the carrier to the body with the 4 bolts.

   Torque: 13 N*m (132 kgf*cm, 10 ft.*lbf) 

Fig 30: Locating Battery Carrier Bolts
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Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

Torque: 13 N*m (132 kgf*cm, 10 ft.*lbf) 

1. Inspect the food (see ON-VEHICLE INSPECTION ).

1. Adjust the food (see ADJUSTMENT ).

Fluid type: Toyota Genuine ATF WS 

Standard capacity: 3.5 liters (3.7 US qts, 3.1 lmp.qts) 

1. Adjust the lever position (see ADJUSTMENT  ).

1. Inspect the lever position (see MECHANICAL SYSTEM TESTS 

1. Inspect the fluid (see AUTOMATIC TRANSAXLE FLUID  ).

1. Inspect and adjust the wheel alignment (see ADJUSTMENT ).

1. Check the sensor signal (see DESCRIPTION ).

1. Reset memory (AT initialization) (see INITIALIZATION  ).

1. Perform initialization (see INITIALIZATION ).
   NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.