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Knock Sensor: Removal

  1. DISCHARGE FUEL SYSTEM PRESSURE  (See REMOVAL )
  2. DRAIN COOLANT  (See ON-VEHICLE INSPECTION )
  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  4. REMOVE FRONT WIPER ARM HEAD CAP  (See REMOVAL )
  5. REMOVE FRONT WIPER ARM LH  (See REMOVAL )
  6. REMOVE FRONT WIPER ARM RH  (See REMOVAL )
  7. REMOVE HOOD TO COWL TOP SEAL  (See REMOVAL )
  8. REMOVE COWL TOP VENTILATOR LOUVER LH  (See REMOVAL )
  9. REMOVE WIPER LINK  (See REMOVAL )
  10. REMOVE COWL TOP PANEL OUTER 
    1. Remove the wire harness clamp.
    2. Remove the 7 bolts and panel.
      Fig 1: Identifying Bolts And Panel With Wire Harness Clamp
      G05539248Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE COWL BODY MOUNTING BRACKET LOWER LH 
    1. Remove the bolt, clip and bracket.
    Fig 2: Identifying Bolt, Clip And Bracket
    G05539249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE ENGINE COVER  (See REMOVAL  )
  13. REMOVE AIR CLEANER CAP  (See REMOVAL  )
  14. REMOVE THROTTLE BODY  (See REMOVAL  )
  15. REMOVE FUEL DELIVERY PIPE  (See REMOVAL )
  16. REMOVE FUEL TUBE 
    1. Remove the fuel tube clamp.
    2. Fig 3: Identifying Fuel Tube Clamp
      G05539250Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Pinch the retainer as illustrated, and then pull the fuel tube connector out of the pipe.
      NOTE:
      • Remove any dirt and foreign objects on the fuel tube connector before performing this work.
      • When disconnecting the connector, do not damage the connector and pipe, and do not allow foreign matter to contact the connector and pipe. Damage or foreign matter may damage the O-ring that seals the pipe and lead to leaks.
      • Perform this work by hand. Do not use any tools.
      • Do not forcibly bend, twist or turn the nylon tube.
        Fig 4: Identifying Fuel Tube Connector, O-Ring, Nylon Tube And Retainer
        G05539251Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel tube.
      • If the fuel tube connector and pipe are stuck, push and pull to release them.
  17. REMOVE HEATER WATER INLET HOSE 
    1. Remove the hose clamp.
      Fig 5: Identifying Hose Clamp
      G05539252Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the heater water inlet hose from the heater radiator unit and cylinder head.
      Fig 6: Identifying Heater Water Inlet Hose
      G05539253Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE HEATER WATER OUTLET HOSE 
    1. Remove the heater water outlet hose from the heater radiator unit and water by-pass pipe.
      Fig 7: Identifying Heater Water Outlet Hose
      G05539254Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE INTAKE MANIFOLD 
    1. Disconnect the union to check valve hose from the brake booster.
      Fig 8: Identifying Brake Booster Hose
      G05539255Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the camshaft timing oil control valve connector.
    3. Remove the wire harness clamp.
    4. Remove the union to check valve hose from the vacuum hose clamp.
    5. Remove the 5 bolts, 2 nuts and intake manifold.
      Fig 9: Identifying Intake Manifold With Bolts And Nuts
      G05539256Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the gasket from the intake manifold.
      Fig 10: Identifying Intake Manifold Gasket
      G04973392Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE INTAKE MANIFOLD INSULATOR 
    1. Remove the intake manifold insulator from the cylinder block.
      Fig 11: Identifying Intake Manifold Insulator
      G05183848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE KNOCK SENSOR 
    1. Disconnect the sensor connector.
    2. Fig 12: Identifying Sensor Connector
      G05183849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the nut and sensor.