Windshield Glass: Installation

1. Using a scraper, remove the damaged stoppers, dam and adhesive from the windshield glass.
   NOTE: Be careful not to damage the windshield glass.
2. Clean the outer edge of the windshield glass with a non-residue solvent.
   Fig 1: Cleaning Outer Circumference Of Back Door Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Do not touch the windshield glass surface after cleaning it.
   • Even if using a new windshield glass, clean the windshield glass with a non-residue solvent.

1. Clean and shape the contact surface of the vehicle body.
   1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
      NOTE: Do not damage the vehicle body.

      HINT:

      Leave as much adhesive on the vehicle body as possible.

      Fig 2: Identifying Adhesive On Vehicle Body Contact Surface

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Clean the contact surface of the vehicle body with a shop rag or piece of cloth saturated with cleaner.

      HINT:

      Clean the vehicle body even if all the adhesive has been removed.

1. Using a brush or sponge, coat the application area of the No. 2 stoppers with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install 2 new No. 2 stoppers onto the windshield glass, as shown in the illustration.
   Fig 3: Identifying No. 2 Stoppers Onto Windshield Glass Dimension

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard dimension 

   WINDSHIELD GLASS DIMENSION CHART
   
   

   Area	Dimension
   a	7.7 mm (0.303 in.)
   b	40 mm (1.575 in.)

   HINT:

   Only 2-piece type No. 2 stoppers are supplied. Use the 2-piece type stoppers even if a 1 -piece type was used.

1. Install 2 new No. 1 stoppers to the vehicle body, as shown in the illustration.

   HINT:

   Only 2-piece type No. 1 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

Fig 4: Installing No, 1 Stoppers To Vehicle Body

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the application area of the molding with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install a new molding onto the windshield glass, as shown in the illustration.
   Fig 5: Installing Molding Onto Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the application area of adhesive dam with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install a new adhesive dam onto the windshield glass, as shown in the illustration.
   Fig 6: Identifying Adhesive Dam Applying Area

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard dimension 

   STANDARD DIMENSION CHART
   
   

   Area	Dimension
   a	8.0 mm or more (0.315 in. or more)
   b	35 mm (1.378 in.)

   NOTE: Install the new adhesive dam along the ceramic notches.

1. Position the windshield glass.
   1. Using suction cups, place the windshield glass in the correct position.
   2. Check that the whole contact surface of the windshield glass rim is perfectly even.
   3. Align the matchmarks on the windshield glass and vehicle body.
      NOTE: Check that the windshield glass stoppers are attached to the vehicle body correctly.
      Fig 7: Aligning Matchmarks On Windshield Glass And Vehicle Body

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a brush, coat the installation surface on the vehicle body with Primer M.
   NOTE:

   • Do not coat the adhesive with Primer M.
   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer M for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries

3. Using a brush or sponge, coat the application areas that still have adhesive attached with Primer G.
   Fig 8: Applying Primer M To Installation Surface On Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   Fig 9: Identifying Primer M Applying Location

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard dimension 

   STANDARD DIMENSION CHART
   
   

   Area	Dimension
   a	8 mm or more (0.315 in. or more)
   b	8 mm or more (0.315 in. or more)
   c	19 mm or more (0.748 in. or more)

   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   • Apply Primer G onto the ceramic notches.
   • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
4. Apply adhesive to the glass.

   Adhesive: 

   Toyota Genuine Windshield Glass Adhesive or equivalent 

   1. Cut off the tip of the cartridge nozzle, as shown in the illustration.

      HINT:

      After cutting off the tip, use all adhesive within the time limit described in the table below.

      Usage time frame 

      TACK-FREE TIME CHART
      
      

      Temperature	Tack-free Time
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour and 40 minutes
      5°C (41 °F)	8 hours

      Fig 10: Identifying Cartridge Nozzle Cutting Dimensions

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Load the sealer gun with cartridge.
   3. Apply adhesive to the windshield glass, as shown in the illustration.
      Fig 11: Identifying Adhesive Applying Area

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard dimension 

      STANDARD DIMENSION CHART
      
      

      Area	Dimension
      a	8.0 mm (0.315 in.)
      b	12.0 mm (0.472 in.)
      c	3.0 mm (0.118 in.)
      d	16.0 mm (0.630 in.)
      e	31.0 mm (1.220 in.)

5. Install the windshield glass.
   1. Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
      NOTE:

      • Check that the windshield glass stoppers are attached to the vehicle body correctly.
      • Check the clearance between the vehicle body and windshield glass.
        Fig 12: Pressing Windshield Glass With Suction Cap

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Lightly press the front surface of the windshield glass to ensure a close fit.

      HINT:

      Press the glass with force of 98 N (10 kgf, 22 lb) or more.

   3. If necessary, use a scraper to correct the level or position of adhesive that has been applied.

      HINT:

      Apply adhesive onto the windshield glass rim.

   4. Hold the windshield glass using protective tape until applied adhesive hardens.
      NOTE: Do not drive the vehicle within the time limits described in the table below.

      Minimum time 

      Fig 13: Applying Adhesive Onto Windshield Glass Rim

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      WINDSHIELD GLASS RIM REFERENCE
      
      

      Temperature	Minimum time prior to driving vehicle
      35°C (95°F)	1 hour and 30 minutes
      20°C (68°F)	5 hours
      5°C(41°F)	24 hours

1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
2. If water leaks into the cabin, allow the water to dry and add adhesive.
3. Remove the protective tape.

HINT:

Return the front section of the roof headlining assembly to the original position.

Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

(See DIAGNOSIS SYSTEM ).