Service Data
AUTOMATIC TRANSAXLE SYSTEM
AUTOMATIC TRANSAXLE SYSTEM - SERVICE DATA
| Line pressure (Wheel locked) AT stall (Throttle valve fully opened) | D position | 931 to 1, 031 kPa (9.1 to 10.5 kgf*cm2 , 129 to 149 psi) |
| R position | 1, 768 to 1, 968 kPa (18.0 to 20.0 kgf/cm2 , 284 to 256 psi) | |
| Engine stall revolution | D positions | 2, 420 to 2, 720 rpm |
| Time lag | N → D position | Less than 1.2 seconds |
| N → R position | Less than 1.5 seconds | |
| Engine idle speed (A/C OFF) | N position | 650 to 750 rpm |
| Shift point | ||
| D position (Throttle valve fully opened) | 1 → 2 | 57 to 65 km/h (35 to 40 mph) |
| 2 → 3 | 107 to 116 km/h (66 to 72 mph) | |
| 3 → 4 | 172 to 186 km/h (107 to 116 mph) | |
| 4 → 3 | 164 to 178 km/h (102 to 111 mph) | |
| 3 → 2 | 99 to 107 km/h (62 to 66 mph) | |
| 2 → 1 | 48 to 55 km/h (30 to 34 mph) | |
| D position (Throttle valve fully closed) | 3 → 4 | 41 to 47 km/h (25 to 29 mph) |
| 4 → 3 | 24 to 30 km/h (15 to 19 mph) | |
| Lock-up point | ||
| D position (Throttle valve opening 4 %) | Lock-up ON 4 → 4L | 60 to 66 km/h (37 to 41 mph) |
| Lock-up OFF 4L → 4 | 56 to 63 km/h (35 to 39 mph) | |
| Flex lock-up point | ||
| D position (Throttle valve opening 4 %) | Flex lock-up ON 4 → 4L | 44 to 50 km/h (27 to 31 mph) |
| Flex lock-up OFF 4L → 4 | 41 to 47 km/h (25 to 29 mph) | |
| Flex lock-up ON 3 → 3L | 32 to 38 km/h (20 to 24 mph) | |
| Flex lock-up OFF 3L → 3 | 28 to 35 km/h (17 to 22 mph) | |
SPEED SENSOR
SPEED SENSOR - SERVICE DATA
| Speed sensor NT resistance | ||
| 1 - 2 | 20°C (68°F) | 560 to 680 Ω |
| Speed sensor NC resistance | ||
| 1 - 2 | 20°C (68°F) | 560 to 680 Ω |
PARK / NEUTRAL POSITION SWITCH
PARK / NEUTRAL POSITION SWITCH - SERVICE DATA
| Park/neutral position switch resistance | ||
| 2 (RB) - 6 (PL) and 4 (B) - 5 (L) | P | Below 1 Ω. |
| Except P | 10 kΩ or higher | |
| 2 (RB) - 1 (RL) | R | Below 1 Ω |
| Except R | 10 kΩ or higher | |
| 2 (RB) - 9 (NL) and 4 (B) - 5 (L) | N | Below 1 Ω |
| Except N | 10 kΩ or higher | |
| 2 (RB) - 7 (DL) | D and S, "+" and "-" | Below 1 Ω |
| Except D and Except S, "+" and "-" | 10 kΩ or higher | |
TRANSMISSION WIRE
TRANSMISSION WIRE - SERVICE DATA
| Transmission wire resistance | ||
| 1 (THO) - 6 (E2) | 10°C (50°F) | 5 to 8 kΩ |
| 25°C (77°F) | 2.5 to 4.5 kΩ | |
| 110°C (230°F) | 0.22 to 0.28 kΩ | |
VALVE BODY ASSEMBLY
VALVE BODY ASSEMBLY - SERVICE DATA
| Shift solenoid valve SL1 resistance | ||
| 1 - 2 | 20°C (68°F) | 5.0 to 5.6 Ω |
| Shift solenoid valve SL2 resistance | ||
| 1 - 2 | 20°C (68°F) | 5.0 to 5.6 Ω |
| Shift solenoid valve SLT resistance | ||
| 1 - 2 | 20°C (68°F) | 5.0 to 5.6 Ω |
| Shift solenoid valve DSL resistance | ||
| Solenoid Connector - Solenoid Body | 20°C (68°F) | 11 to 13 Ω |
| Shift solenoid valve S4 resistance | ||
| Solenoid Connector - Solenoid Body | 20°C (68°F) | 11 to 15 Ω |
SHIFT LEVER
SHIFT LEVER - SERVICE DATA
| Shift lock control ECU voltage | ||
| 6 (ACC) -1 (E) | Ignition switch ON | 11 to 14 V |
| Ignition switch ACC | 11 to 14 V | |
| Ignition switch OFF | Below 1 V | |
| 4 (STP) -1 (E) | Brake pedal depressed | 11 to 14 V |
| Brake pedal released | Below 1 V | |
| 5 (KLS+) - 1 (E) | 1. Ignition switch ACC and shift lever P position | 7.5 to 11 V |
| 2. Ignition switch ACC and shift lever except P position | Below 1 V | |
| 3. Ignition switch ACC and shift lever P position (After approx. 1 second) | 6 to 9 V | |
| 8 (IG) - 1 (E) | Ignition switch ON | 11 to 14 V |
| Ignition switch OFF | Below 1 V | |
| Shift lock control ECU resistance | ||
| 1 (E) - Body ground | When battery voltage absent | Below 1 Ω |
| Transmission control switch resistance | ||
| 7 (IG) - 13 (S) | S | Below 1 Ω |
| Except S | 10 kΩ or higher | |
| 4 (SFTD) - 11 (E) | Continuously shift to "-" (Down-shift) | Below 1 Ω |
| S | 10 kΩ or higher | |
| 5 (SFTU) - 11 (E) | Continuously shift to "+" (Up-shift) | Below 1 Ω |
| S | 10 kΩ or higher | |
| Shift lock solenoid resistance | ||
| 3 (SLS-) - 4 (SLS+) | When battery voltage absent | 112 Ω |
| 1 (P) - 2 (E2) | Shift lever P position | 10 kΩ or higher |
| Shift lever except P position | Below 1 Ω | |
DIFFERENTIAL OIL SEAL
DIFFERENTIAL OIL SEAL - SERVICE DATA
| Transaxle housing oil seal drive in depth | Standard | -0.5 to 0.5 mm (-0.0197 to 0.0197 in.) |
| Differential side bearing retainer oil seal drive in depth | Standard | -0.5 to 0.5 mm (-0.0197 to 0.0197 in.) |
TORQUE CONVERTER AND DRIVE PLATE
TORQUE CONVERTER AND DRIVE PLATE - SERVICE DATA
| Drive plate runout | Maximum. | 0.20 mm (0.0079 in.) |
AUTOMATIC TRANSAXLE UNIT
AUTOMATIC TRANSAXLE UNIT - SERVICE DATA
| Input shaft end play | Standard | 0.262 to 1.249 mm (0.0103 to 0.0492 in.) |
| underdrive brake return spring free length | Standard | 14.04 mm (0.5213 in.) |
| 1st and reverse brake return spring free length | Standard | 15.51 mm (0.6106 in.) |
| Forward clutch hub bush inside diameter | Standard | 23.025 to 23.045 mm (0.9065 to 0.9073 in.) |
| Maximum | 23.09 mm (0.9091 in.) | |
| Counter drive gear bearing turning torque (At 60 rpm) | Standard (New bearing) | 0.5 to 1.0 N*m (5.1 to 10.0 kgf*cm, 4.4 to 8.7 in.*lbf) |
| Standard (Used bearing) | 0.3 to 0.5 N*m (3.1 to 5.1 kgf*cm, 2.7 to 4.4 in.*lbf) | |
| 1st and reverse brake pack clearance | Standard | 1.02 to 1.21 mm (0.0402 to 0.0476 in.) |
| 1st and reverse brake flange thickness | Mark 1 | 1.8 mm (0.071 in.) |
| Mark 2 | 1.9 mm (0.075 in.) | |
| Mark 3 | 2.0 mm (0.079 in.) | |
| Mark 4 | 2.1 mm (0.083 in.) | |
| Mark 5 | 2.2 mm (0.087 in.) | |
| Mark 6 | 2.3 mm (0.091 in.) | |
| Mark 7 | 2.4 mm (0.094 in.) | |
| Mark 8 | 2.5 mm (0.098 in.) | |
| 2nd brake pack clearance | Standard | 0.62 to 0.91 mm (0.0244 to 0.0358 in.) |
| 2nd brake flange thickness | Mark 0 | 2.9 mm (0.114 in.) |
| Mark 1 | 3.0 mm (0.118 in.) | |
| Mark 2 | 3.1 mm (0.122 in.) | |
| Mark 3 | 3.2 mm (0.126 in.) | |
| Mark 4 | 3.3 mm (0.130 in.) | |
| Mark 5 | 3.4 mm (0.134 in.) | |
| Mark 6 | 3.5 mm (0.138 in.) | |
| Mark 7 | 3.6 mm (0.142 in.) | |
| Mark 8 | 3.7 mm (0.146 in.) | |
| Rear transaxle cover bearing press in depth | Standard | 12.05 to 12.75 mm (0.4744 to 0.5020 in.) |
| Underdrive brake pack clearance | Standard | 1.81 to 2.20 mm (0.0713 to 0.0866 in.) |
| Underdrive brake flange thickness | Mark Y | 2.8 mm (0.110 in.) |
| Mark A | 3.0 mm (0.118 in.) | |
| Mark B | 3.2 mm (0.126 in.) | |
| Mark C | 3.4 mm (0.134 in.) | |
| Mark D | 3.6 mm (0.142 in.) |
OIL PUMP
OIL PUMP - SERVICE DATA
| Body clearance | Standard | 0.10 to 0.17 mm (0.0039 to 0.0067 in.) |
| Maximum | 0.17 mm (0.0067 in.) | |
| Tip clearance | Standard | 0.07 to 0.15 mm (0.0028 to 0.0059 in.) |
| Maximum | 0.15 mm (0.0059 in.) | |
| Side clearance | Standard | 0.02 to 0.05 mm (0.0008 to 0.0020 in.) |
| Maximum | 0.05 mm (0.0020 in.) | |
| Drive gear thickness (w/o Mark) | - | 10.690 to 10.699 mm (0.4209 to 0.4212 in.) |
| - | 10.700 to 10.709 mm (0.4213 to 0.4216 in.) | |
| - | 10.710 to 10.720 mm (0.4217 to 0.4220 in.) | |
| - | 10.721 to 10.730 mm (0.4221 to 0.4224 in.) | |
| - | 10.731 to 10.740 mm (0.4225 to 0.4228 in.) | |
| Driven gear thickness (w/o Mark) | - | 10.690 to 10.699 mm (0.4209 to 0.4212 in.) |
| - | 10.700 to 10.709 mm (0.4213 to 0.4216 in.) | |
| - | 10.710 to 10.720 mm (0.4217 to 0.4220 in.) | |
| - | 10.721 to 10.730 mm (0.4221 to 0.4224 in.) | |
| - | 10.731 to 10.740 mm (0.4225 to 0.4228 in.) | |
| Drive gear thickness (w/Mark) | Mark 1 | 10.690 to 10.699 mm (0.4209 to 0.4212 in.) |
| Mark 2 | 10.700 to 10.709 mm (0.4213 to 0.4216 in.) | |
| Mark 3 | 10.710 to 10.720 mm (0.4217 to 0.4220 in.) | |
| Mark 4 | 10.721 to 10.730 mm (0.4221 to 0.4224 in.) | |
| Mark 5 | 10.731 to 10.740 mm (0.4225 to 0.4228 in.) | |
| Driven gear thickness (w/Mark) | Mark 1 | 10.690 to 10.699 mm (0.4209 to 0.4212 in.) |
| Mark 2 | 10.700 to 10.709 mm (0.4213 to 0.4216 in.) | |
| Mark 3 | 10.710 to 10.720 mm (0.4217 to 0.4220 in.) | |
| Mark 4 | 10.721 to 10.730 mm (0.4221 to 0.4224 in.) | |
| Mark 5 | 10.731 to 10.740 mm (0.4225 to 0.4228 in.) | |
| Oil pump body bushing inside diameter | Standard | 38.113 to 38.138 mm (1.50050 to 1.50149 in.) |
| Maximum | 38.138 mm (1.50149 in.) | |
| Oil seal drive in depth | Standard | 0 +/- 0.5 mm (0 +/- 0.020 in.) |
| Stator shaft bushing inside diameter | Standard | 20.50 to 21.53 mm (0.8465 to 0.8475 in.) |
| Maximum | 21.57 mm (0.8492 in.) |
SECOND BRAKE PISTON
SECOND BRAKE PISTON - SERVICE DATA
| 2nd brake piston return spring free length | Standard | 16.61 mm (0.6539 in.) |
FORWARD CLUTCH
FORWARD CLUTCH - SERVICE DATA
| Forward clutch piston return spring free length | Standard | 28.23 mm (1.1102 in.) |
| Forward clutch pack clearance | Standard | 1.74 to 2.08 mm (0.0685 to 0.0819 in.) |
| Forward clutch flange thickness | Mark 0 | 2.85 mm (0.1122 in.) |
| Mark 1 | 3.00 mm (0.1181 in.) | |
| Mark 2 | 3.15 mm (0.1240 in.) | |
| Mark 3 | 3.30 mm (0.1299 in.) | |
| Mark 4 | 3.45 mm (0.1358 in.) | |
| Mark 5 | 3.60 mm (0.1417 in.) | |
| Mark 6 | 3.75 mm (0.1476 in.) |
DIRECT CLUTCH
DIRECT CLUTCH - SERVICE DATA
| Direct clutch piston return spring free length | Standard | 22.58 mm (0.8898 in.) |
| Direct clutch pack clearance | Standard | 0.605 to 0.825 mm (0.02382 to 0.03248 in.) |
| Direct clutch flange thickness | Mark 0 | 2.9 mm (0.114 in.) |
| Mark 1 | 3.0 mm (0.118 in.) | |
| Mark 2 | 3.1 mm (0.122 in.) | |
| Mark 3 | 3.2 mm (0.126 in.) | |
| Mark 4 | 3.3 mm (0.130 in.) | |
| Mark 5 | 3.4 mm (0.134 in.) | |
| Mark 6 | 3.5 mm (0.138 in.) | |
| Mark 7 | 4.0 mm (0.157 in.) |
UNDERDRIVE PLANETARY GEAR
UNDERDRIVE PLANETARY GEAR - SERVICE DATA
| Underdrive planetary gear turning torque (at 60 rpm) | Standard | 0.23 to 5.01 N*m (2 to 51 kgf*cm, 2.0 to 44.3 in.*lbf) |
UNDERDRIVE CLUTCH
UNDERDRIVE CLUTCH - SERVICE DATA
| Underdrive clutch piston return spring free length | Standard | 17.14 mm (0.6752 in.) |
| Underdrive clutch drum bushing inside diameter | Standard | 32.56 to 32.58 mm (1.2818 to 1.2826 in.) |
| Maximum | 32.63 mm (1.2846 in.) | |
| Underdrive clutch pack clearance | Standard | 1.51 to 1.90 mm (0.0594 to 0.0748 in.) |
| Underdrive clutch flange thickness | Mark Y | 2.8 mm (0.110 in.) |
| Mark A | 3.0 mm (0.118 in.) | |
| Mark B | 3.2 mm (0.126 in.) | |
| Mark C | 3.4 mm (0.134 in.) | |
| Mark D | 3.6 mm (0.142 in.) |
DIFFERENTIAL
DIFFERENTIAL - SERVICE DATA
| Differential side gear backlash | Standard | 0.05 to 0.20 mm (0.0020 to 0.0070 in.) |
| Thrust washer thickness | Mark 1 | 1.0 mm (0.0394 in.) |
| Mark 2 | 1.1 mm (0.0433 in.) | |
| Mark 3 | 1.2 mm (0.0472 in.) | |
| Mark 4 | 1.3 mm (0.0512 in.) | |
| Differential case tapered roller bearing preload (turning torque at 60 rpm) | New bearing | 0.20 to 0.69 N*m (2.0 to 7.0 kgf*cm, 1.8 to 6.1 in.*lbf) |
| Used bearing | 0.10 to 0.35 N*m (1.0 to 3.6 kgf*cm, 0.9 to 3.1 in.*lbf) | |
| Adjust shim thickness | Mark 0 | 1.90 mm (0.074 in.) |
| Mark 1 | 1.95 mm (0.077 in.) | |
| Mark 2 | 2.00 mm (0.0787 in.) | |
| Mark 3 | 2.05 mm (0.0807 in.) | |
| Mark 4 | 2.10 mm (0.0827 in.) | |
| Mark 5 | 2.15 mm (0.0846 in.) | |
| Mark 6 | 2.20 mm (0.0866 in.) | |
| Mark 7 | 2.25 mm (0.0886 in.) | |
| Mark 8 | 2.30 mm (0.0906 in.) | |
| Mark 9 | 2.35 mm (0.0925 in.) | |
| Mark A | 2.40 mm (0.0945 in.) | |
| Mark B | 2.45 mm (0.0965 in.) | |
| Mark C | 2.50 mm (0.0984 in.) | |
| Mark D | 2.55 mm (0.1004 in.) | |
| Mark E | 2.60 mm (0.1024 in.) | |
| Mark F | 2.65 mm (0.1043 in.) | |
| Mark G | 2.70 mm (0.1063 in.) | |
| Mark H | 2.75 mm (0.1083 in.) | |
| Mark J | 2.80 mm (0.1102 in.) |