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Integration Relay: Inspection

  1. INSPECT INTEGRATION RELAY 
    1. Inspect the EFI fuse.
      1. Disconnect the fuse.
      2. Using an ohmmeter, measure the resistance of the fuse.

        Standard resistance 

        RESISTANCE SPECIFICATION

        Tester Connection Condition Specified Condition
        EFI fuse Always Below 1 Ω
    2. Inspect the EFI relay.
      1. Measure the resistance according to the value(s) in the table below.

        Standard resistance 

        RESISTANCE SPECIFICATION

        Tester Connection Condition Specified Condition
        A1 - C1 When battery voltage absent Below 1 Ω
        A1 - A4 When battery voltage absent 10 kΩ or higher
        A4 - C1 When battery voltage absent 10 kΩ or higher
        A1 - A4 Apply battery voltage between terminals A2 and A3 Below 1 Ω
        A4 - C1 Apply battery voltage between terminals A2 and A3 Below 1 Ω
        Fig 1: Identifying Integration Relay Connector Terminals
        G05398816Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE: While using the battery for the inspection, do not bring the positive and negative tester probes too close to each other as a short circuit may occur.
    3. Inspect the cooling fan relay.
      1. Measure the resistance according to the value(s) in the table below.

        Standard resistance 

        RESISTANCE SPECIFICATION

        Tester Connection Condition Resistance
        B5-B8 When battery voltage absent 10 kΩ or higher
        When battery voltage applied to terminals B6 and B7 Below 1 Ω
        NOTE: While using the battery for the inspection, do not bring the positive and negative tester probes too close to each other as a short circuit may occur.
        Fig 2: Identifying Cooling Fan Relay Connector Terminals
        G05398817Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Inspect the IG2 relay.
      1. Measure the resistance according to the value(s) in the table below.

        Standard resistance 

        RESISTANCE SPECIFICATION

        Tester Connection Condition Resistance
        B1 - B4 When battery voltage absent 10 kΩ or higher
        When battery voltage applied to terminals B2 and B3 Below 1 Ω
      Fig 3: Identifying IG2 Relay Connector Terminals
      G05398818Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002