Knock Sensor: Installation

INSTALL KNOCK SENSOR
1. Install the sensor with the nut.
  Torque: 20 N*m (205 kgf*cm, 15 ft.*lbf)
  
  NOTE: Make sure that the knock sensor is in the correct direction.
2. Connect the sensor connector.
Fig 1: Locating Nut And Sensor
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL INTAKE MANIFOLD INSULATOR
1. Install the intake manifold insulator onto the cylinder block.
Fig 2: Locating Intake Manifold Insulator
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL INTAKE MANIFOLD
1. Install a new gasket into the intake manifold.
  
  Fig 3: Identifying New Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the intake manifold with the 5 bolts and 2 nuts.
  Torque: 30 N*m (305 kgf*cm, 22 ft.*lbf)
3. Fit the union to check valve hose into the vacuum hose clamp.
4. Install the wire harness clamp.
5. Connect the camshaft timing oil control valve connector.
  
  Fig 4: Locating Bolts, Nuts And Intake Manifold
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Connect the union to check valve hose to the brake booster.
  NOTE: Make sure that the paint mark and hose clamp are at the correct angle.
  
  Fig 5: Locating Union
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT HEATER WATER OUTLET HOSE
1. Install the heater water outlet hose to the water bypass pipe and heater radiator unit.
  NOTE: Make sure that the paint mark and hose clamp are at the correct angle.
  
  Fig 6: Locating Paint Mark And Hose Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT HEATER WATER INLET HOSE
1. Install the heater water inlet hose to the cylinder head and heater radiator unit.
  NOTE: Make sure that the paint mark and hose clamp are at the correct angle.
  
  Fig 7: Locating Paint Mark And Hose Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the hose clamp.
  NOTE: Make sure that the paint mark and hose clamp are at the correct angle.
  
  Fig 8: Locating Hose Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL TUBE
1. Align the fuel tube connector with the pipe, and then push the fuel tube connector until the retainer makes a "click" sound to connect the fuel tube to the pipe.
  NOTE:
  - Check that there are no scratches or foreign objects around the connected part of the fuel tube connector and pipe before performing this work.
    
    Fig 9: Identifying Fuel Pipe Clamp
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - After connecting the fuel tube connector, check that the fuel tube connector and pipe are securely connected by pulling them.
INSTALL FUEL DELIVERY PIPE (See INSTALLATION )
INSTALL THROTTLE BODY (See INSPECTION )
INSTALL AIR CLEANER CAP (See INSTALLATION )
INSTALL COWL BODY MOUNTING BRACKET LOWER LH
1. Install the bracket with the bolt and clip.
  Torque: 13 N*m (135 kgf*cm, 10 ft.*lbf)
  
  Fig 10: Locating Bracket, Bolt And Clip
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COWL TOP PANEL OUTER
1. Install the panel with the 7 bolts.
  Torque: 13 N*m (135 kgf*cm, 10 ft.*lbf)
2. Install the wire harness clamp.
INSTALL WIPER LINK (See INSTALLATION )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Fig 11: Locating Panel And Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
ADD ENGINE COOLANT (See ON-VEHICLE INSPECTION )
CHECK FOR ENGINE COOLANT LEAKAGE (See ON-VEHICLE INSPECTION )
CHECK FOR FUEL LEAKAGE (See ON-VEHICLE INSPECTION )
INSTALL ENGINE COVER (See INSTALLATION )
INSTALL COWL TOP VENTILATOR LOUVER LH (See INSTALLATION )
INSTALL HOOD TO COWL TOP SEAL (See INSTALLATION )
INSTALL FRONT WIPER ARM RH (See INSTALLATION )
INSTALL FRONT WIPER ARM LH (See INSTALLATION )
REMOVE FRONT WIPER ARM HEAD CAP
PERFORM INITIALIZATION
1. Perform initialization (see INITIALIZATION ).
  NOTE: Certain systems need to be initialized after disconnecting the cable from the negative (-) battery terminal.