Steering Column Assembly: Installation

INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
1. Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering column assembly.
  
  Fig 1: Identifying Matchmarks On No. 2 Steering Intermediate Shaft Assembly And Steering Column Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the bolt.
  Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf)
  
  Fig 2: Identifying Steering Column Assembly And Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL STEERING COLUMN ASSEMBLY
1. Install the steering column assembly with the bolt and 2 nuts.
  Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)
2. Connect the connectors and engage the wire harness clamps to the steering column assembly.
  
  Fig 3: Locating Steering Column Assembly With Bolt And Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the connector to the power steering ECU assembly.
  
  Fig 4: Locating Connector To Power Steering ECU Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the connector to the power steering ECU assembly.
  HINT:
  
  As shown in the illustration, return the lock lever to its original position to connect the connector and securely push in the lock of the lock lever.
  
  Fig 5: Identifying Connector To Power Steering ECU Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the wire harness clamp to the power steering ECU assembly.
TURN FRONT WHEELS TO FACE STRAIGHT AHEAD
CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
1. Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering intermediate shaft assembly.
  
  Fig 6: Aligning Matchmarks On No. 2 Steering Intermediate Shaft Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the bolt.
  Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf)
  
  Fig 7: Identifying Steering Intermediate Shaft Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COLUMN HOLE COVER SILENCER SHEET
1. Install the column hole cover silencer sheet with the 2 clips.
2. Install the floor carpet.
Fig 8: Identifying Column Hole Cover Silencer Sheet
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL INSTRUMENT PANEL SUB REINFORCEMENT (See INSTALLATION )
INSTALL INSTRUMENT PANEL FINISH LOWER PANEL SUB-ASSEMBLY (See INSTALLATION )
INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY
(See INSTALLATION )
TURN FRONT WHEELS TO FACE STRAIGHT AHEAD
INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY
1. Using pliers, engage the claw. Install the turn signal switch assembly with spiral cable sub-assembly to the steering column assembly.
2. Install the connectors to the turn signal switch assembly with spiral cable sub-assembly.
  
  Fig 9: Identifying Signal Switch Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL STEERING COLUMN COVER
NOTE: If the steering column cover is installed in the incorrect order, it will not be possible to assemble the steering column cover.
1. Engage the claw and the 2 pins and install the upper steering column cover.
  
  Fig 10: Identifying Upper Steering Column Cover, Claw And Pins
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Engage the 2 claws to install the lower steering column cover.
  
  Fig 11: Identifying Lower Steering Column Cover And Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Engage the 4 claws.
  
  Fig 12: Identifying Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Engage the claw.
  HINT:
  
  Press the area around the claw to engage it.
Fig 13: Identifying Lower Steering Column Cover
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
ADJUST SPIRAL CABLE (See INSTALLATION )
INSTALL STEERING WHEEL ASSEMBLY
1. Align the matchmarks on the steering wheel assembly and steering main shaft.
2. Install the steering wheel assembly set nut.
  Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf)
3. Connect the connectors to the spiral cable sub-assembly.
Fig 14: Identifying Matchmarks On Steering Wheel Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL STEERING PAD (See INSTALLATION )
INSPECT STEERING WHEEL CENTER POINT
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INITIALIZE ROTATION ANGLE SENSOR AND CALIBRATE TORQUE SENSOR ZERO POINT
(See CALIBRATION )
INSPECT SRS WARNING LIGHT
(See DIAGNOSIS SYSTEM )