Automatic Transaxle Unit

AUTOMATIC TRANSAXLE UNIT

Input shaft sub-assembly
End play		0.020 to 1.242 mm (0.000788 to 0.0488 in.)
Planetary sun gear sub-assembly
Standard inside diameter		25.525 to 25.546 mm (1.00492 to 1.00574 in.)
Maximum inside diameter		25.546 mm (1.00574 in.)
Underdrive planetary gear assembly
Standard clearance		0.18 to 0.54 mm (0.00709 to 0.0212 in.)
Rear planetary sun gear assembly
Standard inside diameter		25.580 to 25.601 mm (1.00709 to 1.00791 in.)
Maximum inside diameter		25.601 mm (1.00791 in.)
2nd brake piston return spring sub-assembly
Standard free length		23.26 mm (0.916 in.)
1st and reverse brake return spring sub-assembly
Standard free length		15.79 mm (0.622 in.)
Clearance of No. 2 brake
Standard clearance		0.884 to 1.196 mm (0.0348 to 0.0470 in.)
No. 2 brake flange thickness		Mark 40	4.0 mm (0.157 in.)
		Mark 41	4.1 mm (0.161 in.)
		Mark 42	4.2 mm (0.165 in.)
		Mark 43	4.3 mm (0.169 in.)
		Mark 44	4.4 mm (0.173 in.)
Clearance of No. 1 brake
Standard clearance		0.601 to 0.819 mm (0.0237 to 0.0322 in.)
No. 1 brake flange thickness		Mark 30	3.0 mm (0.118 in.)
		Mark 31	3.1 mm (0.122 in.)
		Mark 32	3.2 mm (0.126 in.)
		Mark 33	3.3 mm (0.130 in.)
		Mark 34	3.4 mm (0.134 in.)
		Mark 35	3.5 mm (0.138 in.)
No. 3 brake piston return spring sub-assembly
Standard free length		9.15 mm (0.360 in.)
Clearance of No. 3 brake
Standard clearance		0.599 to 0.799 mm (0.0236 to 0.0315 in.)
No. 3 brake flange thickness		Mark 38	3.80 mm (0.150 in.)
		Mark 39	3.90 mm (0.154 in.)
		Mark 40	4.00 mm (0.157 in.)
		Mark 41	4.10 mm (0.161 in.)
		Mark 42	4.20 mm (0.165 in.)
		Mark 43	4.30 mm (0.169 in.)
Clearance of No. 1 clutch disc
Pack clearance		0.601 to 0.819 mm (0.0237 to 0.0322 in.)
Clearance of No. 2 clutch disc
Pack clearance		0.394 to 0.605 mm (0.0155 to 0.0238 in.)
Manual valve lever shaft oil seal
Oil seal driven in depth		-0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
One-way clutch assembly
Bearing diameter		Inside	56.1 mm (2.21 in.)
		Outside	81.1 mm (3.19 in.)
Counter drive gear nut
Turning torque (at 60 rpm)		0.1 to 0.8 Nm (1 to 8 kgfcm, 1 to 7 in.*lbf)
Underdrive planetary sun gear
Bearing diameter	Inside	57.75 to 58.0 mm (2.27 to 2.28 in.)
	Outside	74.9 to 75.15 mm (2.94 to 2.95 in.)
Input shaft sub-assembly
Bearing diameter	Inside	29.15 to 29.4 mm (1.15 to 1.16 in.)
	Outside	48.3 to 48.6 mm (1.90 to 1.91 in.)
Race diameter	Inside	30.7 to 31.0 mm (1.21 to 1.22 in.)
	Outside	48.0 to 48.25 mm (1.89 to 1.90 in.)
No. 3 brake hub
Bearing diameter	Inside	62.25 to 62.9 mm (2.47 to 2.48 in.)
	Outside	81.9 to 82.4 mm (3.22 to 3.24 in.)
Race diameter	Inside	65.95 to 66.2 mm (2.58 to 2.61 in.)
	Outside	81.9 to 82.25 mm (3.22 to 3.24 in.)
Oil pump assembly
Bearing diameter	Inside	53.52 to 53.82 mm (2.11 to 2.12 in.)
	Outside	78.64 to 79.94 mm (3.10 to 3.11 in.)
Race diameter	Inside	59.4 to 54.6 mm (2.34 to 2.35 in.)
	Outside	75.64 to 75.94 mm (2.98 to 2.99 in.)
Counter driven gear preload
Turning torque (at 10 rpm)		Differential side bearing preload + 3.14 to 6.19 Nm (32.02 to 63.12 kgfcm, 27.80 to 54.78 in.*lbf)
Shim thickness		2.000 mm (0.0787 in.)
		2.025 mm (0.0797 in.)
		2.050 mm (0.0807 in.)
		2.075 mm (0.0817 in.)
		2.100 mm (0.0827 in.)
		2.125 mm (0.0837 in.)
		2.150 mm (0.0846 in.)
		2.175 mm (0.0856 in.)
		2.200 mm (0.0866 in.)
		2.225 mm (0.0876 in.)
		2.250 mm (0.0886 in.)
		2.275 mm (0.0896 in.)
		2.300 mm (0.0906 in.)
		2.325 mm (0.0915 in.)
		2.350 mm (0.0925 in.)
		2.375 mm (0.0935 in.)
		2.400 mm (0.0945 in.)
		2.425 mm (0.0955 in.)
		2.450 mm (0.0965 in.)
		2.475 mm (0.0974 in.)
		2.500 mm (0.0984 in.)
		2.525 mm (0.0994 in.)
		2.550 mm (0.100 in.)
		2.575 mm (0.101 in.)
		2.600 mm (0.102 in.)
		2.625 mm (0.103 in.)
		2.650 mm (0.104 in.)
		2.675 mm (0.105 in.)
		2.700 mm (0.106 in.)
		2.725 mm (0.107 in.)
		2.750 mm (0.108 in.)
		2.775 mm (0.109 in.)
		2.800 mm (0.110 in.)
		2.825 mm (0.111 in.)
		2.850 mm (0.112 in.)
		2.875 mm (0.113 in.)
		2.900 mm (0.114 in.)
		2.925 mm (0.115 in.)
		2.950 mm (0.116 in.)
		2.975 mm (0.117 in.)
		3.000 mm (0.118 in.)
Rear planetary sun gear thrust needle roller bearing
Bearing diameter	Inside	28.04 to 28.17 mm (1.10 to 1.11 in.)
	Outside	46.8 to 47.05 mm (1.84 to 1.85 in.)
Race diameter	Inside	26.15 to 26.4 mm (1.03 to 1.04 in.)
	Outside	43.7 to 44 mm (1.72 to 1.73 in.)
Rear No. 2 planetary sun gear thrust needle roller bearing
Bearing diameter	Inside	61.25 to 61.5 mm (2.41 to 2.42 in.)
	Outside	78.7 to 78.95 mm (3.10 to 3.11 in.)
End play		0.022 to 1.099 mm (0.000867 to 0.0432 in.)
Rear transaxle cover sub-assembly
Installation depth		21.5 to 21.9 mm (0.847 to 0.862 in.)
Bearing diameter	Inside	48.95 to 49.2 mm (1.93 to 1.94 in.)
	Outside	71.5 to 72.0 mm (2.81 to 2.83 in.)
Race diameter	Inside	52.25 to 52.5 mm (2.06 to 2.07 in.)
	Outside	70.1 to 70.4 mm (2.76 to 2.77 in.)